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Warranty

LIMITED WARRANTY

McElroy Manufacturing, Inc. (McElroy) warrants all products 
manufactured, sold and repaired by it to be free from defects in 
materials and workmanship, its obligation under this warranty 
being limited to repairing or replacing at its factory and new 
products, within 

5 years

 after shipment, with the exception of 

purchased items (such as electronic devices, pumps, switches, 
etc.), in which case that manufacturer’s warranty applies. 
Warranty applies when returned freight is prepaid and which, 
upon examination, shall disclose to have been defective. This 
warranty does not apply to any product or component which 
has been repaired or altered by anyone other than McElroy or 
has become damaged due to misuse, negligence or casualty, 
or has not been operated or maintained according to McElroy’s 
printed instructions and warnings. This warranty is expressly in 
lieu of all other warranties expressed or implied. The remedies 
of the Buyer are the exclusive and sole remedies available 
and Buyer shall not be entitled to receive any incidental or 
consequential damages. Buyer waives the benefit of any rule 
that disclaimer of warranty shall be construed against McElroy 
and agrees that such disclaimers herein shall be construed 
liberally in favor of McElroy.

RETURN OF GOODS

Buyer agrees not to return goods for any reason except upon 
the written consent of McElroy obtained in advance of such 
return, which consent, if given, shall specify the terms and 
conditions and charges upon which any such return may be 
made. Materials returned to McElroy, for warranty work, repair, 
etc., 

must have a Return Material Authorization (RMA) 

number

, and be so noted on the package at time of shipment. 

For assistance, inquiry shall be directed to:
McElroy Manufacturing, Inc.
P.O. Box 580550
833 North Fulton Street Tulsa, Oklahoma 74158-0550
PHONE: (918) 836–8611, FAX: (918) 831–9285. 
EMAIL:  [email protected]

Note:

  Certain repairs, warranty work, and inquiries may be 

directed, at McElroy’s discretion, to an authorized service center 
or distributor.

TX02486-12-20-13

DISCLAIMER OF LIABILITY

McElroy accepts no responsibility of liability for fusion joints. 
Operation and maintenance of the product is the responsibility 
of others. We recommend qualified joining procedures be 
followed when using McElroy fusion equipment.
McElroy makes no other warranty of any kind whatever, express 
or implied; and all implied warranties of merchantability and 
fitness for a particular purpose which exceed the aforestated 
obligation are hereby disclaimed by McElroy.

PRODUCT IMPROVEMENT

McElroy reserves the right to make any changes in or 
improvements on its products without incurring any liability or 
obligation to update or change previously sold machines and/
or the accessories thereto.

INFORMATION DISCLOSED

No information of knowledge heretofore or hereafter disclosed 
to McElroy in the performance of or in connection with the terms 
hereof, shall be deemed to be confidential or proprietary, unless 
otherwise expressly agreed to in writing by McElroy and any 
such information or knowledge shall be free from restrictions, 
other than a claim for patent infringement, is part of the 
consideration hereof.

PROPRIETARY RIGHTS

All proprietary rights pertaining to the equipment or the 
components of the equipment to be delivered by McElroy 
hereunder, and all patent rights therein, arising prior to, or in the 
course of, or as a result of the design or fabrication of the said 
product, are exclusively the property of McElroy.

LAW APPLICABLE

All sales shall be governed by the Uniform Commercial Code of 
Oklahoma, U.S.A.

Register your product online to activate your 

warranty:www.McElroy.com/fusion

(Copy information listed on the machine nameplate here for your 
records).

Model No.

Serial No.

Date Received

Distributor

Содержание 2CU

Страница 1: ...Manual 201001 Revision F 09 20 2CU Fusion Machine Operator s Manual Original Language English...

Страница 2: ...oduct and other products could be protected by patents or have patents pending All the latest patent information is available at patent mcelroy com Cancer and Reproductive Harm www P65warnings ca gov...

Страница 3: ...sity For more than 30 years McElroy has been the only pipe fusion machine manufacturer to continuously offer advanced training Course offerings are meant to enhance your efficiency productivity and sa...

Страница 4: ...Fulton Street Tulsa Oklahoma 74158 0550 PHONE 918 836 861 1 FAX 918 831 9285 EMAIL fusion McElroy com Note Certain repairs warranty work and inquiries may be directed at McElroy s discretion to an aut...

Страница 5: ...ng 3 1 Prepare Heater 3 1 Install Clamping Inserts 3 1 Loading Pipe into Machine 3 2 Positioning Pipe in Machine 3 2 Facing the Pipe 3 2 Check Pipe Alignment 3 2 Check for Slippage 3 3 Check Heater Te...

Страница 6: ...reventative Maintenance 5 1 Cleaning Machine 5 1 Clean and Lubricate Guide Rods 5 1 Pivot Pins and Shafts 5 2 Clean Jaws and Inserts 5 2 Clean Thrust Bearings 5 2 Clean Eyebolt Threads 5 2 Fasteners M...

Страница 7: ...job or make your job easier in some way PELIGRO PELIGRO ADVERTENCIA PRECAUCI N ATTENTION PELIGRO PELIGRO ADVERTENCIA PRECAUCI N ATTENTION WR00051 1 1 30 92 TX00030 12 1 92 Read and Understand Do not...

Страница 8: ...22 93 PENSEZ S curit en 1er SAFE1ST 12 22 92 Wear Safety Equipment Wear a hard hat safety shoes safety glasses and other applicable personal protective equipment Remove jewelry and rings and do not we...

Страница 9: ...environment with electrical devices Proper ground connections help to minimize the chances of an electric shock Frequently inspect electrical cords and unit for damage Have damaged components replaced...

Страница 10: ...e they can release or bend Care must be used if the unit is grasped elsewhere because numerous pinch points exist TX001 1 1 4 22 93 WR00081 4 22 93 Fusion Procedures Obtain a copy of the pipe manufact...

Страница 11: ...eak tight connection is the result The principal operations include Clamping The pipe pieces are held axially and radially to allow all subsequent operations to take place Facing The pipe ends are fac...

Страница 12: ...s 8 Fitting Inserts 9 Convex Heater Adapters 10 Concave Heater Adapters 1 1 Clamping Inserts TX01053 7 22 96 Overview PH02413 12 5 05 2 2 2CU Machine Nomenclature 1 Tailstock 2 Chain 3 Chain Hook 4 Ha...

Страница 13: ...r is plugged in and preheating the light glows steadily until the set temperature is reached The light then goes off and on slowly as the heater maintains temperature The heater body is not coated Coa...

Страница 14: ...d before entering the explosive atmosphere for fusion Install butt fusion heater plates NOTICE The heater should never be used without butt fusion heater plates installed Refer to the Maintenance sect...

Страница 15: ...eved when the facer stops are bottomed out against the clamps Tighten the pipe clamp knobs until firm resistance is felt Do not over tighten NOTICE Thoroughly clean all dirt and debris from pipe ends...

Страница 16: ...r Heater is not explosion proof Operation of heater in an explosive atmosphere without necessary safety precautions will result in serious injury or death If operating in an explosive atmosphere heate...

Страница 17: ...d when a specified Interfacial Pressure is required NOTICE Failure to follow pipe manufacturer s heating time pressure and cooling time may result in a bad joint TX04766 12 08 14 Heating the Pipe With...

Страница 18: ...que wrench can be used To calculate the proper torque reading see Section Determine Fusion Force Add the torque required to overcome Drag the force required to move the pipe at or near the point of fu...

Страница 19: ...ore entering the explosive atmosphere for fusion Select appropriate heater and sidewall fusion heater adapters Attach the adapters to the heater Place heater in insulated heater stand Plug heater into...

Страница 20: ...aching screws install through the back of the tailstock and screw into the insert TX01544 5 6 98 Attach Fusion Machine to Main Place the machine on the main Place a line bolster on main opposite the t...

Страница 21: ...ocedures Use a clean non synthetic cloth to clean the heater adapter surfaces TX01048 7 22 96 Saddle Fusion Procedure Clamp Fitting Position the fitting loosely in the movable jaw and move fitting aga...

Страница 22: ...ion Move the jaw to bring the fitting into contact with the heater and the heater in contact with the pipe Establish proper melt pattern as specified by the pipe manufacturer NOTICE Failure to follow...

Страница 23: ...chine with a soap and water wash as needed Remove the heater and facer from the spray area before cleaning TX00862 1 30 96 Clean and Lubricate Guide Rods Remove oily dirt buildup from guide rods using...

Страница 24: ...s of any dirt or residual material using a stiff bristled brush TX00433 9 15 94 Clean Thrust Bearings The thrust bearings located in the clamp knobs must turn freely Wash the clamp knob bearing assemb...

Страница 25: ...hat the butt fusion heater plates are seated on the heater body and that there is no foreign matter trapped between these surfaces IMPORTANT Do not over tighten the screws The surface of the butt fusi...

Страница 26: ...ich will flash on and off This indicates that the controller is operating normally If the green indicator is not flashing then the controller may not be operating properly If this occurs disconnect po...

Страница 27: ...on of the blade installing the blade on the opposite side of the blade holder will normally position a sharp edge in the facing zone Chipped or dull blades must be replaced NOTICE Never extend the bla...

Страница 28: ...k properly All nuts and bolts are tight Lever handles are with unit FACER Check cord plug and switch Check for play in blade holder Facer does not wobble when trapped between jaws Blades are in good c...

Страница 29: ...t IFP DRAG REQUIRED FORCE 2 37 2154 2154 3 1416 75 DRAG 109 DRAG Using the Chart section 7 2 From the table you see that 20 ft lbs of Torque 75 lbs Force and 30 ft lbs of Torque 140 lbs Force The char...

Страница 30: ...ce Fusion Force for 2CU 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 Torque Wrench Reading ft lbs Jaw Axial...

Страница 31: ...r 1 2 CTS to 2 IPS pipe 20mm to 63mm Dimensions Width 1 1 5 29 2cm Length 20 50 8cm Height 16 40 64cm Heater 800 W 120 VAC 60 Hz 240 V 50 Hz Weight Machine 28 lbs 12 7kg Heater 5 5 lbs 2 5kg Facer 8 l...

Страница 32: ......

Страница 33: ...his manual is waterproof tear resistant grease resistant abrasion resistant and the bonding quality of the printing ensures a readable durable product The material does not contain any cellulose based...

Страница 34: ......

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