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Service manual V1.0 

 

Page 

8

 of 10

 

 

     www.mcedsystems.com

 

 

5.

 

T

ROUBLESHOOTING

 

OBSERVATION 

CAUSE 

FIX 

Compressor doesn’t start 

Temperature controller or relay failure  

(temperature controller housing) 

Check the output voltage on each 

components (2) and replace the 

defective part 

Relay, overload or start capacitor failure  

(on the compressor) 

Replace relay and/or overload and/or 

start capacitor 

Input voltage is too low 

Check input voltage, refer to 

specifications of the unit 

Compressor failure 

Replace compressor (Has to be 

performed by a certified refrigeration 

expert) 

Compressor runs but 

never reaches set point 

Set point is too low 

Adjust set point to a minimum of 27°F 

Temperature probe is not properly 

connected or installed 

Temperature probe must be in the 

bottom of the reservoir and in no 

contact with any metallic part 

Refrigerant leak 

Perform a leak test and repair the leak. 

Vacuum flush the refrigerant and fill 

with proper quantity. (Has to be 

performed by a certified refrigeration 

expert) 

Dirty condenser 

Disconnect the unit. Clean the 

condenser using degreaser and water. 

Do not spill liquid on any electrical 

component. Be careful to not damage 

the aluminum fins of the condenser. 

Dusty condenser 

Disconnect the unit. Clean the 

condenser with pressurized air. 

Condenser fan malfunction 

If the compressor runs but not the fan, 

replace the fan motor. 

Frozen glycol 

Inadequate water/glycol mixture 

Check mixture with a refractometer. 

Mixture must be between 5°F and 20°F 

Compressor never stops due to 

malfunction of the temperature 

controller 

Check if temperature probe is properly 

connected, if required replace 

temperature controller 

No outflow of the 

circulation line 

Circulation line blocked 

Inspect and locate blockage. Clean the 

lines. 

Pump failure 

Replace the pump 

Damper coupling broken 

Replace damper coupling 

 

 

 

Содержание BEF-02

Страница 1: ...Service manual V1 0 Page 1 of 10 www mcedsystems com SERVICE MANUAL GLYCOL CHILLERS BEF 02 BEF 04 BEF 05 BEF 075 Version 1 0 Release June 2017 All rights reserved...

Страница 2: ...troller 5 3 Maintenance 6 4 Servicing 6 4 1 Replace circulation pump BEF 02 6 4 2 Replace circulation pump BEF 04 BEF 05 BEF 075 6 4 3 Replace motor of circulating pump BEF 04 BEF 05 BEF 075 7 4 4 Rep...

Страница 3: ...NEMA 5 15P NEMA 5 15P NEMA 5 15P NEMA 5 15P Amps Running 7 0 12 14 16 17 19 21 Refrigerant R134a R134a R134a R134a Refrigerant capacity oz 9 0 17 0 11 0 18 0 Normal refrigeration operating pressure PS...

Страница 4: ...cing Ambient temperature ranges from 60 F to 85 F for all models Make sure the unit is installed in a properly ventilated area Unit must be connected to a ground fault circuit breaker Power pack and p...

Страница 5: ...each pump 5 Fill the reservoir with propylene glycol solution mixed 2 parts water to 1 part glycol 6 Place back the upper deck on the unit 7 Plug the unit and the pump to an appropriate electrical cir...

Страница 6: ...ectrical circuit 2 Pinch the glycol lines to avoid any dumping 3 Disconnect the glycol line from the pump 4 Remove the pump mounting screws 4 5 Replace the defective circulation pump by a new one 6 Ti...

Страница 7: ...ire connectors using a small slotted screwdriver 3 Slide off the plastic retainer by applying pressure with a small screw driver on each side Pull out the temperature controller of the housing 4 Conne...

Страница 8: ...tallic part Refrigerant leak Perform a leak test and repair the leak Vacuum flush the refrigerant and fill with proper quantity Has to be performed by a certified refrigeration expert Dirty condenser...

Страница 9: ...om 6 ELECTRICAL WIRING DIAGRAMS NEVER modify the electrical circuit of the unit If required ONLY use 14 AWG wire Electrical repairs must be done by a professional electrician 6 1 ELECTRICAL DIAGRAM BE...

Страница 10: ...KA7437YXAXA X BEF 075 Condensing unit AJA7455YAADS X BEF 02 Relay K71 36 X BEF 04 Relay K71 41 X BEF 05 Relay K71 02 X BEF 075 Relay K71 13 X BEF 02 Start capacitor K146 55 X BEF 04 Start capacitor K1...

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