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Delivery KAS 30ME MC-Control

List of contents

2.8

Personnel, qualification, and duties

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.8.1

Qualification of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2.8.2

Duties of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2.8.3

Duties of the operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.8.4

Duties of the maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.9

Personal protective kit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.9.1

Operation and set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.9.2

Operational maintenance (cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.10

Work areas and work places

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

2.11

Markings on the machine

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2.11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.11.2 Position and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

2.12

Directions for emergencies

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Product description

3.1

Important notices about the product

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.1.1

Overall view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.1.2

Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.2

Technical data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.1

Floor plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.2

Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.3

Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.2.4

Weights, fork lifts, and floor requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.2.5

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3.2.6

Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Structure and Function

4.1

Structure of complete overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.1.1

Functioning description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.2

Models

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.2.1

Explanation of term . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3

Safety and protective devices

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.3.2

EMERGENCY STOP palm button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.3.3

Additional protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

4.3.4

Faulty safety and protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.3.5

Check safety and protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4.4

Checklist for safety and protective devices

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Operating and display elements, operating modes

5.1

Main control console

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Содержание Delivery KAS 30ME

Страница 1: ...Delivery Translation of the original operating manual Keep for future use KAS 30ME MC Control...

Страница 2: ...d by the manufacturer CD ROM In ternet may be printed out by the user if the created print medium serves the purpose of use or service of the product described Machine type Delivery Configuration KAS...

Страница 3: ...ess on our home page www mbo folder com Please gather the significant data for identification of the machine from the label on the machine Always specify these details for inquiries service and spare...

Страница 4: ...tion Delivery Type KAS 30ME Year of manufacture fulfills the provisions of the following EC directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Applied...

Страница 5: ...ng manual 14 2 Basic safety instructions 2 1 Intended use 15 2 2 Reasonably foreseeable misuse 16 2 3 Obligation and liability 17 2 4 Warranty 18 2 5 Residual risks 19 2 5 1 Transport interim storage...

Страница 6: ...notices about the product 35 3 1 1 Overall view 35 3 1 2 Equipment 35 3 2 Technical data 36 3 2 1 Floor plan 36 3 2 2 Characteristics 36 3 2 3 Emissions 36 3 2 4 Weights fork lifts and floor requirem...

Страница 7: ...oltage 51 6 6 3 Checking the control cabinet cover 51 6 6 4 Checking machine functions 51 6 7 Final check of the protective devices 52 6 8 Inspection after first start up 52 7 Adjustment and operation...

Страница 8: ...safety devices 75 8 3 2 Cleaning 76 8 3 3 Cleaning agent recommendation 77 8 3 4 Cleaning of the machine 77 8 3 5 Cleaning the transport tapes 78 8 3 6 Cleaning the optical sensors 78 8 4 Maintenance...

Страница 9: ...Delivery KAS 30ME MC Control 5 List of contents 10 2 Disposal recycling 88...

Страница 10: ...6 Delivery KAS 30ME MC Control List of contents...

Страница 11: ...ly for the chapter about safety This operating manual contains important notes about operating the machine safely properly and economically Following these notes helps To avoid hazards To minimize rep...

Страница 12: ...g personnel Maintenance personnel 4 Structure and function Structure and function Operating personnel Maintenance personnel Service technicians 5 Operating and display elements operating modes Operati...

Страница 13: ...xplanation Symbol indicates an instruction for action sequence is not specified 1 2 Numbered instruction for action adhere to sequence STOP Pushbutton with the label that is between the brackets e g S...

Страница 14: ...or death 1 4 3 Signal words A signal word calls attention to a safety message or messages or a property damage message or messages and designates a degree or level of hazard severity Signal word pane...

Страница 15: ...s to be taken Example Safety message 1 4 5 Components of a property damage message A property damage message contains the following components Signal word Type of hazard Potential consequences of the...

Страница 16: ...forbids a behavior that could cause hazard Warning triangle Yellow background black symbol Safety symbol that warns about a hazard Mandatory symbol Blue background white symbol Safety symbol that pres...

Страница 17: ...us area general Warning of hazardous electric voltage Warning of crushing of body parts Warning of rotating rollers Warning of hand injuries due to moving rollers Warning of crushing of hand Warning o...

Страница 18: ...y requested to recommend any improvements to make the instructions user friendly Warning of tipping machine parts Warning of infeed points Warning of sharp knives on the slitter shafts Warning of fall...

Страница 19: ...ly for the processing of paper webs The specifications relative to format and grammage in the Spec ifications chapter must be complied with The machine is intended exclusively for one man operation Th...

Страница 20: ...building Maintenance and cleaning intervals not adhered to Maintenance and repair work not done correctly Wearing parts not replaced Improper use EMC behavior The electromagnetic compatibility EMC of...

Страница 21: ...e can occur when using it to the body and life of the operator or third parties to the machine itself to other property If the machine is operated by untrained or uninstructed personnel not used accor...

Страница 22: ...ine with improperly mounted or defective safety devices and equipment Failure to heed the notes in the operating manual with respect to trans port set up start up operation adjustment maintenance and...

Страница 23: ...g to the various life phases of the machine 2 5 1 Transport interim storage Use of unsuitable fork lifts Tipping machine parts during the unloading process Insufficient properties and condition of the...

Страница 24: ...h multi shift operation Maintenance Hazardous electrical voltage Dismounting bridging or working around safety devices and equipment Operation without protective covers Rotating machine parts Winding...

Страница 25: ...Life time 2 6 Life time 2 6 1 Life time of the machine The life time of this machine is designed for 20 years 2 6 2 Life span of the safety technical components All components of the control technica...

Страница 26: ...the safety requirements e g with respect to height stability etc 2 7 4 Setting up equipping Only specially trained and authorized personnel may set up the ma chine Inform operating personnel before st...

Страница 27: ...switching on If neces sary attach a danger sign on the main switch If the dismounting of safety equipment is necessary during maintenance and service work it must be replaced and checked to make sure...

Страница 28: ...ter 2 Basic safety instructions and be able to apply and implement it in practice be trained and instructed according to the rules of conduct in the event of a fault have the physical and mental abili...

Страница 29: ...ecialized training mechanical electrical engineering Transportation X Interim storage X Set up X Electrical connec tions X Network connection X Start up X Troubleshooting mechanical electri cal X Sett...

Страница 30: ...ized personnel being adequately qualified the authorized personnel being instructed in all applicable questions of workplace safety accident prevention and environmental protection the authorized pers...

Страница 31: ...ent of defects or abnormal operating states malfunctions immediately report any identified defects or abnormal operating states malfunctions The operating personnel is responsible for protecting the m...

Страница 32: ...on and set up This personal protective kit must be provided and worn for the operation and set up of the machine Safety shoes 2 9 2 Operational maintenance cleaning This personal protective kit must b...

Страница 33: ...he figure shows the most important work places as well as the work area and service area of the machine The necessary work areas for operation assembly start up and main tenance are highlighted in gra...

Страница 34: ...If the markings are damaged or illegible they must be replaced For the corresponding MBO part number please see the chapter 2 11 2 Position and meaning 2 11 1 Overview 1 Note Drawing in point 2 Note D...

Страница 35: ...5 Meaning Pinch point rotating roller Drawing in and crush hazard Never reach towards the shafts while the machine is running Operator side and drive side Pos 2 MBO part number 01310945 Meaning Pinch...

Страница 36: ...32 Delivery KAS 30ME MC Control Basic safety instructions Markings on the machine Pos 3 MBO part number 10 5171 026 Meaning Electrical type plate Pos 4 MBO part number 10 5171 025 Meaning Label...

Страница 37: ...e a padlock to secure the main switch from unintentionally switching on again Even when the main switch is switched off hazardous residual voltage is present at the termi nals of the frequency convert...

Страница 38: ...h respect to national regulations concern ing accident prevention and protection to the operating manual Pos 7 MBO part number 01310895 Meaning Crushing hazard Operate only with locked knural Pos 8 MB...

Страница 39: ...livery technology for especially small format products Infeed table with round belt for spreading the products for multiple up production Marking device for shifting in package Continuous shingle stre...

Страница 40: ...ischarge heightb 67 cm 94 cm Table 7 Characteristics a The maximum work speed is influenced by paper properties format fold type temperature and humidity as well as various circumstances by the operat...

Страница 41: ...requirements a Machine with transport pallet shipping crate b Minimum requirements of the fork lift c Heed operating manual for the fork lift carrying capacity depends on the center of gravity c d Mi...

Страница 42: ...V or 415 V at 50 Hz the tolerance of the power supply must be checked If the tolerance is between 360 V 440 V an isolating transformer is not required b Stationary network connection N conductor is lo...

Страница 43: ...multiple up production Infeed table with round belt for spreading the products for multiple up pro duction Marking device for shifting in package Thanks to the individual controller use on older mach...

Страница 44: ...y and protective devices are present at or on the ma chine The designation KAS 30ME means KAS Type designation small format delivery 30 Working width ME Marking device Operate the machine only if all...

Страница 45: ...e operator from hazard areas such as Turning machine parts e g drives shafts Infeed points pinch points Etc The function and position of the corresponding protective device is listed in the Safety and...

Страница 46: ...ices 4 3 5 Check safety and protective devices All safety and protective devices must be checked regularly For corresponding check intervals see Chapter 4 4 Checklist for safety and protective devices...

Страница 47: ...serious injury or death The machine power sockets of the MBO machines may be used exclu sively for the connection of MBO folding units MBO units or MBO deliveries The 230 VAC power sockets of the MBO...

Страница 48: ...rol systems into one machine assembly Appropriate coupling modules are re quired for this You can find out which coupling modules can be used from MBO Service or from authorized customer service 1 Con...

Страница 49: ...sonal injuries or even death If an MBO unit is operated in self control operating mode as part of an assembly including third party machines no shared safety shutoff is present In case of a dangerous...

Страница 50: ...46 Delivery KAS 30ME MC Control Operating and display elements operating modes Operating modes...

Страница 51: ...personnel related to Transport and interim storage of the machine Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engin...

Страница 52: ...s while unloading and installing the machine Non observance may possibly cause serious personal injuries and damage to property Use a fork lift for transportation Make sure that there are no people in...

Страница 53: ...only as far as is absolutely nec essary for the transport Transport the transport pallet as close as possible to the intended loca tion Set the transport pallet down carefully 6 4 Set up Use of unsuit...

Страница 54: ...et the delivery down carefully Do not damage the transport rollers 1 while doing this Transport the delivery carefully to the intended location 6 5 Remove the rust preventing agents After setting up t...

Страница 55: ...First check that the correct supply voltage is present See Chapter 3 2 6 Supply Only then plug the power plug into the preceding folding unit 6 6 3 Checking the control cabinet cover Check that the c...

Страница 56: ...fety and protective devices are installed and fully functional For this purpose use the checklist for the safety and protective devices See Chapter 4 4 Checklist for safety and protective devices 6 8...

Страница 57: ...operating personnel 7 1 1 Qualification of personnel 7 1 1 Qualification of personnel This table lists the necessary qualification of the personnel related to Ad justment and operation of the machine...

Страница 58: ...for the system in your operation Moving machine parts Drawing in and crush hazard Make sure that you always tie back your hair and keep it protected Do not wear jewelry Wear close fitting clothing onl...

Страница 59: ...Property damage messages Paper jam The machine may be restarted only after removing the paper jam Non compliance may possible cause property damage drive belts trans port tapes foldrollers etc When r...

Страница 60: ...ge the EMERGENCY STOP palm button by turning it towards the right The machine is ready for operation Figure 13 EMERGENCY STOP palm button 1 To prevent immediate or potential hazards the machine is equ...

Страница 61: ...gle sheet Starting production Procedure Press the Production sheet infeed button 1 Sheets are fed continuously Stopping produc tion Procedure Press the Production sheet infeed 1 button again The sheet...

Страница 62: ...n input Total counter The detailed operation is described in the separate operating manual for the preselection counter Figure 16 Setting the speed 1 Depending on the product the speed should be set s...

Страница 63: ...control of folding unit 1 See operating manual for the machine control of folding unit 1 7 3 Adjustment 7 3 1 Overview of adjustment elements 1 Infeed table with marking device 2 Locking screws 3 Heig...

Страница 64: ...on See Chapter 7 3 5 Setting multiple up production Set marking device See Chapter 7 3 6 Setting marking device Adjust transport tapes to the sheet format See Chapter 7 3 7 Adjusting transport tapes t...

Страница 65: ...e of the delivery Loosen the clamping screws 2 for the height adjustment on both sides Hook the delivery with the brackets 1 into the square traverse of the previous folding unit Reinsert the screws i...

Страница 66: ...oosen the screws 5 Move the guides 4 to the desired position The tapes must run in the clearance grooves of the tape rollers 2 3 Tighten the screws 5 again Moving machine parts Drawing in and crush ha...

Страница 67: ...another from the round belt 1 2 3 or spread them out Change the position of the round belt only laterally at the entry or the discharge of the infeed table Two round belts are required per up Two up T...

Страница 68: ...ber of sheets per batch is entered in the built in preselec tion counter 2 See separate operating manual for preselection counter In order to guarantee precise removal from always equal batches batche...

Страница 69: ...ights up if a sheet passes the photo electric sensor When the preselected quantity of a batch is reached the round belt 3 is offset to the left or right by the electromagnet 2 and the marking rods 4 F...

Страница 70: ...t tapes 2 Loosen the clamping screws on the tape rollers of the upper transport tapes 3 Move the tape rollers with the upper transport tapes 4 Tighten the clamping screws again 5 Loosen the clamping s...

Страница 71: ...sen the screw 1 Set the stops to the same height Tighten the screw 1 again Overall adjustment All stops can now be set collectively to the length of the sheet being fed in Procedure Loosen the clampin...

Страница 72: ...he distance between the lower and upper transport tapes by mov ing the round traverse 1 Procedure Loosen the screws 2 on both sides Move the round traverse 1 so that the desired distance between the t...

Страница 73: ...2 The resistance is set using the adjusting screw 4 Procedure Position the guide rail 2 in the middle ot the set up sheet Position the pile stop 3 under the stop 1 Adjust the resistance with the adjus...

Страница 74: ...ent other malfunctions downline Reinstall the removed smoother bars strippers etc Disengage the EMERGENCY STOP palm button Start the machine Feed a single sheet to check the correct function of the ma...

Страница 75: ...ter 2 1 Intended use Qualification of maintenance personnel See Chapter 8 1 1 Qualification of personnel 8 1 1 Qualification of personnel This table lists the necessary qualification of the personnel...

Страница 76: ...erve the capacitor discharge time KEB 5 min Telemecanique 15 min Dismantling bridging or bypassing safety and protective devices Non observance may cause serious injuries or death No safety or protect...

Страница 77: ...itching on again Crush injuries during maintenance works Non observance could result in serious personal injury or death Maintenance work must be carried out by one person only Unsuitable maintenance...

Страница 78: ...ther the significant data for identification of the machine from the label on the machine Always provide this information for service requirements and procurement of spare parts Order number Machine t...

Страница 79: ...st cause all machine functions to shut down Disengage the EMERGENCY STOP palm button when the test is fin ished All devices for shutting down the machine in an emergency and all pro tecting doors must...

Страница 80: ...in serious injury or death The protective covers protect against hazard spots Never operate the machine without protective covers Note that after maintenance or repair work all protective covers have...

Страница 81: ...n impair the functioning of the machine Procedure Suck up the dirt Use a brush for hard to reach areas Wipe down the surfaces using a dry cloth Do not use any aggressive chemical detergents or cleanin...

Страница 82: ...r cleaning agent can destroy the bearings Remove accumulations on the press rollers with a linen cloth Apply only a little pressure when rubbing Dry the transport tapes with a dry linen cloth 8 3 6 Cl...

Страница 83: ...r its running properties tension condition and soiling If the required tension declines or if the general state is poor it must be re placed 1 Round belts Figure 31 Checking the round belt 1 The round...

Страница 84: ...edure Loosen the screw 2 of the belt tensioner 1 Remove the old drive belt 3 Insert the new drive belt 3 Tension the drive belt 3 with the belt tensioner 1 Tighten the screw 2 again Attaching the guar...

Страница 85: ...unning properties tension condition and soiling If the required tension can no longer be adjusted or if the general state is poor it must be replaced 1 Upper transport tape 2 Lower transport tape Figu...

Страница 86: ...Delivery KAS 30ME MC Control Maintenance Lubrication 8 5 Lubrication Procedure Use a grease gun to grease the safety handwheel 1 on the grease nip ple monthly 1 Safety handwheel Figure 34 Lubrication...

Страница 87: ...lti shift operation accordingly 127 Chap ter No Working process Interval Date Signature Operational mainte nance 8 3 1 Checking the safety devices Daily 8 3 4 Cleaning of the machine Weekly 8 3 5 Clea...

Страница 88: ...uries and damage to property Repair work must be carried out by trained and authorized personnel with specialized technical skills and knowledge only Observe the local occupational safety regulations...

Страница 89: ...Stop compressed air supply to the machine Remove products tools from the machine Clean and maintain machine See Chapter 8 Maintenance Specially trained personnel Instructed operating personnel Instru...

Страница 90: ...port Set up Start up 9 3 Storage Check the premises with respect to temperature and humidity See Chapter 3 2 5 Ambient conditions The higher the humidity the greater the danger of corrosion For long t...

Страница 91: ...1 2 Property damage messages Specially trained personnel Instructed operating personnel Instructed personne with specialized training mechanical electrical engineering Disposal X Tabelle 20 Qualifica...

Страница 92: ...U countries Comply with the corresponding federal and regional regulations laws and directives Disposal recycling Procedure Decommission the machine prior to disposal See Chapter 9 Shutdown storage Fo...

Страница 93: ...ighland Drive Westampton NJ 08060 USA Tel 1 609 267 2900 Fax 1 609 267 1477 http www mboamerica com info mboamerica com MBO France MBO France SAS Z A Burospace N 3 Route de Gisy B P 33 91571 Bievres C...

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