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2

INSTALLATION AND MAINTENANCE MANUAL

PUBLICATION DATE 03/02

504 766

2. WARNINGS AND SYMBOLS

TO MINIMIZE THE RISK OF FIRE, INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES OF PERSONS
OR PROPERTY DAMAGE, PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS:

2.1. PERSONAL SAFETY RULES

GENERALLY

– 

This manual version is the translation of the original English version. Without the original version, these
instructions are incomplete. Before installation, operation and maintenance of the machine read carefully the
complete instructions supplied with the machine, i.e. this „Installation and maintenance instructions“, „User´s
manual“ and „Programming manual“ and keep the manuals in a handy place.

– 

Do not bypass the safety instructions stated in manuals and warnings on the labels. Basic safety instructions stated
in chapters „2. WARNINGS AND SYMBOLS“ of the supplied manuals should be printed and located near the
machine for the operator's use. The labels must be readable and  permanently located on the machine!

– 

Follow all valid local safety instructions and laws !

– 

Do not use the machine with its parts damaged, missing parts or opened covers !

– 

Do not store any flammable materials near the machine. Storing of chemicals near the machine or operating dry
cleaning machines in bad technical conditions can cause a health damage or the machine parts corrosion.

– 

Do not tamper with the machine controls.

– 

The washer must not be operated when the finger protection rubbers are removed or damaged.

– 

The washer extractor is intended to be permanently connected to fixed wiring.

– 

The machine must be connected to the power, ground, water, ventilation and steam supply according to the
installation manual, in compliance with the local standards done by qualified technicians with proper authorization.
The valid standards for connecting to the local power network (TT / TN / IT, ...) must be followed. In the standard
execution, the washer may not be suitable for connecting to an IT supply system.

– 

If your electrical supply has a neutral wire and this wire is not used by the machine and thus not connected to the
machine, make sure the neutral wire is properly isolated by a qualified technician.

– 

If you have a machine with frequency inverter do not change the parameters of the inverter. Doing so can cause
serious injury, fire, machine damage, etc.

– 

Instructions and warnings included in this manual do not cover all possible conditions and situations that can
occur at installation, maintenance or operations of the machine. They must be understand in common sense.
Caution and carefulness are factors that can not be achieved by the design of machine. These factors are conditioned
by qualification and competence of personnel who install, operate and maintain the machine.

– 

In case of a problem or situations that you can not solve by yourselves, contact your qualified serviceman,
manufacturer or the dealer. Always state the model and serial number of your machine from the completed last
page of the manual.

FOR MAINTENANCE

– 

When the main switch is off, the inlet terminals of the switch are still under current!

– 

Do not bypass any safety devices or their parts. Any interference to the machine function and design are
prohibited and the manufacturer does not bear any responsibilities in such cases!

– 

Before maintenance activities always disconnect the machine power supply!

– 

Do not repair or replace any machine parts and do not perform machine service work if it is not recommended in
the maintenance instructions. All other service activities should be provided by qualified service workers.

– 

Do not repair or adjust the machine belt drives while in operation. Turn off the main switch!

– 

Original or identical parts must be used for replacement in this machine. After servicing replace and secure all
panels in the original way. Take these measures for continued protection against electrical shock, injury, fire
and/or property damage.

– 

Once in 3 months, check the earthing and the emergency function.

– 

Keep the machine top clean and free of flammable materials. Do not wash or spray the machine by water.

– 

For the steam heated version:
In case of steam leakage, shut-off the main valve of steam supply and call the maintenance worker.

INSTALLATION AND SERVICE CAN BE DONE BY A SERVICE COMPANY WITH PROPER
AUTHORIZATION FROM THE MANUFACTURER.

The machine warranty can be cancelled if the instructions of this manual are not followed.

2.2. SYMBOLS ON THE MACHINE

Danger, read and follow written instructions

Caution, high power voltage, electrical devices

Press push button in case of emergency

Содержание MFS 50-125

Страница 1: ...MFS 50 125 INSTALLATIONANDMAINTENANCEINSTRUCTIONS INDUSTRIALWASHER PUBDATE 03 02 EXTRACTORS 504766...

Страница 2: ...5 PUTTING THE MACHINE INTO SERVICE 23 5 MAINTENANCE 24 5 1 INTRODUCTION 24 5 2 DAILY 24 5 3 MONTHLY OR AFTER 200 WORKING HOURS 24 5 4 EVERY 3 MONTHS OR AFTER 500 WORKING HOURS 24 5 5 EVERY 6 MONTHS O...

Страница 3: ...machine with frequency inverter do not change the parameters of the inverter Doing so can cause serious injury fire machine damage etc Instructions and warnings included in this manual do not cover al...

Страница 4: ...uses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE INFORMATION This manual comprises information...

Страница 5: ...mal standard deviation of the frequency 1 Electrical system of the machine 3x380 415V N 50 60Hz applicable for el heating 1x220 240V 50 60Hz not applicable for el heating 3x220 240V 50 60Hz applicable...

Страница 6: ...y system 1 connection for manifold 1 5 6 10 connections to liquid soap supply system Soap hoppers 3 5 5 CONSUMPTION Mean water consumption depends on selected programme cca 550 dm3 145 US gal STEAM CO...

Страница 7: ...imal standard deviation of the frequency 1 Electrical system of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPU...

Страница 8: ...or manifold 1 5 6 10 connections to liquid soap supply system Soap hoppers 5 CONSUMPTION Mean water consumption depends on selected programme cca 900 dm 3 240 US gal STEAM CONSUMPTION depends on selec...

Страница 9: ...mal standard deviation of the frequency 1 Electrical system of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPUT...

Страница 10: ...for manifold 1 5 6 10 connections toliquid soap supply system Soap hoppers 5 CONSUMPTION Mean water consumption depends on selected programme cca 1195 dm3 315 US gal STEAM CONSUMPTION depends on sele...

Страница 11: ...em of the machine 3x380 480V 50 60Hz 3x200 240V 50 60Hz 3x380 415V 50Hz 3x380V 60Hz 3x440 480V 60Hz 3x220 240V 50Hz 3x208 240V 60Hz TOTAL INPUT OF THE MACHINE WITH electric heating 54 kW no heating st...

Страница 12: ...r manifold 1 5 6 10 connections to liquid soap supply system Soap hoppers 5 CONSUMPTION Mean water consumption depends on selected programme cca 1500 dm3 400 US gal STEAM CONSUMPTION depends on select...

Страница 13: ...INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 03 02 504 766 3 5 DIMENSIONS AND CONNECTIONS OF THE MACHINE 33 40 55 kg 80 100 125 lbs 22 kg 50 lbs 5 soaphoppers 22 kg 50 lbs 3 soaphoppers Fig 3...

Страница 14: ...50 mm 1 97 50 mm 1 97 50 mm 1 97 H 1233 mm 48 54 two motors 1437 mm 56 57 one motor 1233 mm 48 54 1617 mm 63 66 1617 mm 63 66 1617 mm 63 66 I 173 mm 6 79 J 401 mm 15 8 two motors 87 mm 3 43 one motor...

Страница 15: ...city M12 To remove the machine to its final location follow these precautions All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet...

Страница 16: ...END TO INSTALL THE WASHING MACHINE IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH WARNING IN CASE OF INSTALLATION IN A ROOM WITH A CELLAR OR ON A FLOOR HAVING ROOMS BENEATH THE INSTALLATIO...

Страница 17: ...BOLT M10 x 160 mm M16 x 160 mm TIGHTENING MOMENT 49 Nm 36 lbf ft 210 Nm 155 lbf ft Tab 4 3 B Fig 4 3 A Distances between washing machines walls and between other machines and optional design of the wa...

Страница 18: ...ould be made to make the water softer Only in some cases is the use of hard water desirable such as adding softener in the linen The soap supplier can help you with making the right decisions concerni...

Страница 19: ...for connecting to the laundry steam line For dimensions of connection points see fig 3 5 The value of inlet steam pressure must correspond to the range stated in chapter 2 Technical specification Any...

Страница 20: ...OT BE SUITABLE FOR CONNECTING TO AN IT SUPPLY SYSTEM 1 Earth leakage trip 2 Laundry electrical switchboard 3 Power supply protection 4 Washing machine 5 Phase conductors 6 Protective conductor 7 Main...

Страница 21: ...termined for strong electric circuits i e motors heating elements motor contactors circuit breaker main switch etc see the inner connecting diagram list A supplied with the machine SUPPLY CABLE CONNEC...

Страница 22: ...FRONT VIEW IN COUNTERCLOCKWISE DIRECTION DURING EXTRACTION IF IT ROTATES IN OPPOSITE DIRECTION DISCONNECT TWO PHASES SWITCH THEM OVER AND CHECK AGAIN THE ROTATION DIRECTION 1 Main switch 2 Bushing 3 C...

Страница 23: ...machine water system Fig 4 4 E CHECK IF THE HOSE IS TIGHTEN BY CLAMP ANY LEAKAGE OF CHEMICALS MAY CAUSE THE PARTS CORROSION INSIDE OF THE MACHINE WARNING PLACE EXTERNAL MIXER MIXERS NEAR THE MACHINE...

Страница 24: ...into service remove the three striking colour transport braces securing the vibrating machine components during the transport One brace fig 3 11 A B pos 1 is located in the front part of the machine a...

Страница 25: ...f washing soaps 4 Soap hoppers must be cleaned at the end of each working day 5 Clean up the door gaskets to remove sediments and dirt Do not use solvents or acids to clean the rubber door gasket Do n...

Страница 26: ...to the rubber bushing 3 located into the limiter 2 which is bolted to the drum front face 1 The switch attached to the switchboard is a part of the machine skeleton which is attached to the frame and...

Страница 27: ...y is to order the original part according the Spare parts manual WARNING REPLACE THE DAMAGED BOLT WITH A ONE OF THE SAME STRENGTH VALUE MARKED ON ITS HEAD IGNORING OF THE BOLT QUALITY AND MECHANICAL S...

Страница 28: ...Bolt nut Dimension Number of pcs Tightening Moments Nm Tightening Moments lbf ft A M20 x 65 24 12 600 00 443 00 B M12 x 30 8 70 00 52 00 33 kg TYPE nut KM13 1 450 00 332 00 C M12 x 35 6 70 00 52 00 D...

Страница 29: ...ricator Fig 5 8 Lubrication places of 33 40 55 kg 80 100 125 lbs machine for bearing house placed on rear of machine FOR ALL MACHINES 22 55 kg 50 125 lbs Once in 6 months or when needed grease spring...

Страница 30: ...it on the pulley faces If all points A B C D are touching the ruler the pulleys are aligned 1 Main housing with the pulley 2 Drum 3 Drive motor 4 Ruler Fig 5 9 5 10 WATER AND STEAM FILTERS Machines a...

Страница 31: ...usted tighten up the securing bolt 1 to the groove in the casing 2 thread Fig 5 11 A Machines 22 kg 50 lbs 1 Handle bolt 2 Handle sleeve 3 Door carrier beam 4 Semicircle cuts 5 Handle pin 6 Hinge bolt...

Страница 32: ...e has overload motor current protection by overcurrent relay All current protections have been set to the value according to a machine type stated on the power electrical scheme delivered with machine...

Страница 33: ...TRIPS If the laundry is equipped with the earth leakage trip in the inlet circuit of the electric switchboard it is necessary to test it regularly The earth leakage trip is a very sensitive device an...

Страница 34: ...uation occurs when microprocessor version at the end of a programme or when pressing the Stop button and the following function described in the Programming manual Electronic programmer card version W...

Страница 35: ...e inlet valve change the valve Water escaping check the inlet pipeline hoses valves filters tapes clamps their connections and eliminate possible leakage 6 3 TOO LONG HEATING TIME Electrical heating e...

Страница 36: ...ed drainage valve clean the drainage valve or exchange it Too small waste sump dimensions check the waste sump diameters and enlarge it accordingly 6 5 PROGRAMMER PROBLEMS See the chapter Troubleshoot...

Страница 37: ...witch 83 161 3 modification 1 F02 117 002 224 Microswitch 83 161 3 modification 2 PRI 401 020 021 Fuse 1 6 A 345 805 363 032 Fuse 2 5 A 345 805 163 032 Fuse 1A F02 117 001 814 Coil modification F02 10...

Страница 38: ...163 032 Fuse 1A 100 521 Grey keyboard MCB FC 100 629 Black keyboard MCB FC PRI 340 015 019 Thermostat sensor 22 kg 50 lbs 100 052 Black keyboard MCB EC PRI 348 000 123 Grey keyboard MCB EC 503 839 Th...

Страница 39: ...the machine will never be used again dismantle carefully the door with the hinge chapter 5 12 BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES 8 2 MACHINE LIQUIDATION For the machine liquidation a...

Страница 40: ...CARD PROGRAMMER K24 INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUD...

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