58
SERVICING
S-314 CHECKING FLAME SENSOR
A flame sensing device is used in conjunction with the igni-
tion control module to prove combustion. If proof of flame is
not present the control will de-energize the gas valve and
"retry" for ignition or lockout.
The following drawings illustrate from a bottom view, the
approximate distances for the ignitor and flame sensor to
the gas inshot burner. You will note they are in the main
burner stream, not in the carry over ports as shown in the
following figure.
Flame Sensor
Models with Integrated Ignition
Control & Flame Sensor Probe
(80% Upflow Model Shown, Counterflow Similar)
WARNING
HIGH
VOLTAGE
D
ISCONNECT
ALL
POWER BEFORE SERVICING OR
INSTALLING THIS UNIT.
M
ULTIPLE POWER SOURCES MAY
BE PRESENT.
F
AILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
1. Disconnect the orange flame sensor wire from the sen-
sor .
2. Connect a micro-amp meter in series with this wire and
the sensor terminal.
3. Place the unit into a heating cycle.
L
INE VOLTAGE NOW PRESENT
WARNING
4. As soon as flame is established a micro-amp reading
should be evident once proof of flame (micro-amp read-
ing) is established, the hot surface ignitor will be de-
energized.
5. The Integrated Ignition controls will have 1 to 4 micro-
amps. If the micro-amp reading is less than the mini-
mum specified, check for high resistance wiring con-
nections, sensor to burner gap, dirty flame sensor, or
poor grounding.
6. If absolutely no reading, check for continuity on all com-
ponents and if good - replace ignition control module.
NOTE:
Contaminated fuel or combustion air can create a
nearly invisible coating on the flame sensor. This coating
works as an insulator causing a loss in the flame sense
signal. If this situation occurs the flame sensor must be
cleaned with steel wool.