Mayr ROBATIC-clutch Скачать руководство пользователя страница 6

Installation and Operational Instructions  
for ROBATIC

®

-clutch  Type 500.30_.0 

Sizes 3 – 7 (double-flow) 

(B.5.5.GB)

 

27/11/2008 TK/EI/SU 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-241 

 

Eichenstraße 1 

Fax: 08341 / 804-422 

 

87665 Mauerstetten 

http://www.mayr.de 

Page 6 of 8 

Germany 

eMail: 

[email protected]

 

 

Installation Example 1 (Fig. 3) 

Please Observe: Items 7 to 10 are customer-side mounting 
components, which are not included in delivery.  
 
In operation, the armature disk (2) is pulled against the rotor (3). 
The torque is transmitted via frictional locking from the drive 
shaft (8) via the rotor (3) and the armature disk (2) onto the V-
belt disk (7).  
The coil carrier (1) is screwed onto the machine wall, centred 
onto the shaft bearing (9). 
The air gap "a" between the rotor (3) and the armature disk (2) is 
defined via the distance ring (10) between the rotor (3) and the 
V-belt disk (7) bearing.  
The V-belt disk (7) should be made from a material which is a 
poor magnetic conductor, in order to prevent magnetic loss due 
to leaking flux and therefore loss of force. 
 

Installation Example 2 (Fig. 4) 

Electromagnetic clutch with flange hub (6) for the connection of 
two aligning shafts.  
 
Torque Procedure: 
Input shaft – rotor (3) – armature disk (2) – flange hub (6) – 
output shaft. 
The coil carrier (1) and the rotor (3) are mounted input-side, the 
flange hub (6) with the screwed-on armature disk (2) is mounted 
onto the output shaft. 
Axial securement of the rotor (3) takes place via a press cover 
and a screw, screwed into the central shaft thread. A set screw 
(6.1) secures the flange hub (6) onto the output shaft. For 
adjustment of air gap "a" between the rotor (3) and the armature 
disk (2), the set screw (6.1) is loosened and the flange hub (6) is 
moved onto the output shaft.  
 
 

Boring the Rotor Hub (Fig. 2) 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Fig. 2 

 
The rotor (3) must not be bent during boring.  
Do not place pressure on the outer, thin-walled rotor area,  
see Fig. 2.  
To bore, clamp on the rotor hub.  
The maximum permitted bore diameter d

max.

, acc. Table 1, must 

not be exceeded. The keyway is produced acc. DIN 6885/1. 
We recommend H7/k6 as a suitable hub-shaft tolerance. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Fig. 3 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Fig. 4 

 

1

3

2

6

6.1

a

a

9

8

1

2

10

3

7

Ø

 d

 

m

a

x

Do not apply 

pressure here

Bore intake

Removal thread

Содержание ROBATIC-clutch

Страница 1: ...mples Boring the Rotor Hub Page 7 Installation Rotor De installation Electrical Connection Maintenance und Inspection Disposal Page 8 Malfunctions Breakdowns Declaration of Conformity A conformity evaluation for the applicable EU directives has been carried out for this product The conformity evaluation is set out in writing in a separate document and can be requested if required It is forbidden t...

Страница 2: ...s not allowed Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directives 89 336 EEC the individual components produce no emissions However functional components for mains side energisation of the clutches e g rectifiers phase demodulators ROBA switch devices or similar controls can produce disturbance which lies above the allowed limit values For this reason it is impor...

Страница 3: ...ity Install additional protective measures against corrosion if the brake is subject to extreme ambient conditions or is installed in open air conditions unprotected from the weather Take precautions against freeze up of the armature disk and the rotor in high humidity and at low temperatures Regulations Standards and Directives Used DIN VDE 0580 Electromagnetic devices and components general dire...

Страница 4: ...Nm ca 6 ca 20 ca 45 ca 80 ca 160 Nominal torque M2 1 once run in 50 12 Nm 20 40 90 160 320 Maximum bore dmax in rotor 3 mm 25 35 42 55 65 Air gap a Figs 3 4 mm 0 2 1 0 05 0 0 2 15 0 05 0 0 2 15 0 05 0 0 3 15 0 05 0 0 3 15 0 05 0 Max air gap a Fig 3 4 mm 0 6 0 8 1 0 1 2 1 5 Max permitted centre offset V Figs 5 6 mm 0 05 0 05 0 05 0 05 0 1 Max permitted centre offset V1 Figs 5 6 mm 0 1 0 15 0 15 0 1...

Страница 5: ...the coil has a temperature of c 65 C The surfaces on the coil carrier 1 rotor 3 and the flange hub 6 are phosphated the armature disk 2 is gas nitro carburized friction surfaces are ground and the transmission spring is made of stainless steel The clutch rotor 3 is pilot bored or finish bored with a keyway acc DIN 6885 When the rotor bore and keyway are produced customer side the Guidelines on pag...

Страница 6: ... to leaking flux and therefore loss of force Installation Example 2 Fig 4 Electromagnetic clutch with flange hub 6 for the connection of two aligning shafts Torque Procedure Input shaft rotor 3 armature disk 2 flange hub 6 output shaft The coil carrier 1 and the rotor 3 are mounted input side the flange hub 6 with the screwed on armature disk 2 is mounted onto the output shaft Axial securement of ...

Страница 7: ...ve The armature disk 2 must be kept grease free 4 Installation of the Mounting Part or the Flange Hub 6 4 1 Adjust the air gap a according to Table 1 and Figs 3 4 4 2 Secure the mounting part or flange hub 6 axially backlash free Axial backlash changes the air gap a and can lead to the rotor 3 rubbing against the armature disk 2 see Installation Examples Figs 3 and 4 Please observe the maximum per...

Страница 8: ...etten http www mayr de Page 8 of 8 Germany eMail info mayr de Malfunctions Breakdowns Malfunction Possible Causes Solutions Clutch does not switch Incorrect voltage applied Rectifier failure Air gap too large Interrupted coil Apply correct voltage Replace rectifier Re adjust air gap Replace clutch Clutch does not couple Grease and or oil on the friction surfaces De grease friction surfaces run in ...

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