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Installation and Operational Instructions  
for ROBATIC

®

-clutch  Type 500.30_.0 

Sizes 3 – 7 (double-flow) 

(B.5.5.GB)

 

27/11/2008 TK/EI/SU 

Chr. Mayr GmbH + Co. KG 

Tel.: 08341 / 804-241 

 

Eichenstraße 1 

Fax: 08341 / 804-422 

 

87665 Mauerstetten 

http://www.mayr.de 

Page 2 of 8 

Germany 

eMail: 

[email protected]

 

 

Safety Regulations 

These Safety Regulations are user hints only and may not be complete! 

 

 

Danger! 

Danger of death! Do not touch voltage-
carrying cables and components. 

 
To prevent injury or damage, only professionals and 
specialists should work on the devices. 
 
Danger! 
 
This warning applies if: 

 

the electromagnetic clutch is used incorrectly. 

 

the electromagnetic clutch is modified. 

 

the relevant standards for safety and / or installation 
conditions are ignored. 

 

Warning! 
Before product installation and initial 
operation, please read the Installation and 
Operational Instructions carefully and 

observe the Safety Regulations. Incorrect operation can 
cause injury or damage. The electromagnetic clutches have 
been developed in accordance with the latest technology 
regulations and are, at the point of delivery, operationally 
safe.  

 
 
Please Observe! 

 

Only specialists who are trained in the transport, 
installation, operation, maintenance and general operation 
of these devices and who are aware of the relevant 
standards should be allowed to carry out this work.

 

 

 

Technical data and specifications (Type tags and 
documentation) must be followed.  

 

The correct connection voltage must be connected 
according to the Type tag. 

 

Never loosen electrical connections or carry out 
installations, maintenance or repairs while the voltage 
connection is energised! 

 

Cable connections must not be placed under mechanical 
strain. 

 

Check electrical components for signs of damage before 
putting them into operation. Never bring them into contact 
with water or other fluids. 

 

The torque is lost if the friction linings come into contact 
with oil or grease. 

 

Appointed Use  

ROBATIC

®

-clutches are for use in machines and systems and 

must only be used in the situations for which they are ordered 
and confirmed.  
Using them for any other purpose is not allowed! 
 

Guidelines for Electromagnetic Compatibility 
(EMC) 

In accordance with the EMC directives 89/336/EEC, the 
individual components produce no emissions. However, 
functional components for mains-side energisation of the 
clutches, e.g. rectifiers, phase demodulators, ROBA

®

-switch 

devices or similar controls, can produce disturbance which lies 
above the allowed limit values.  
For this reason it is important to read the Installation and 
Operational Instructions very carefully and to keep to the EMC 
directives. 
 

Device Conditions 

Please Observe! 
The catalogue values are standards which 
can, in certain cases, vary. When 
dimensioning the clutches, please 

remember that installation situations, torque fluctuations, 
permitted friction work, run-in behaviour and wear as well as 
general ambient conditions can all affect the given values. 
These factors should therefore be carefully assessed, and 
alignments made accordingly. 

 
Please Observe!  

 

Mounting dimensions and connecting dimensions must be 
adjusted according to the size of the clutch at the place of 
installation.

 

 

 

The clutches are designed for a relative duty cycle of  
100 %.  

 

The clutches are only designed for dry running.  
The torque is lost if the friction surfaces come into contact 
with oil, grease, water or similar substances. 

 

The torque is dependent on the present run-in condition of 
the clutches. 

 

Manufacturer-side corrosion protection of the metallic 
surface is provided. 

 

Protection Class I 

This protection can only be guaranteed if the basic insulation is 
intact and if all conductive parts are connected to the PE 
conductor on the permanent installation. Should the basic 
insulation fail, the contact voltage cannot remain (VDE 0580). 
 

Protection (electrical) IP 54: 

Dust-proof and protected against contact as well as against 
splashing water from all directions. 
Valid for coil, casting compound and connection strands. 
 

Ambient Temperature –20 °C up to +40 °C 

Warning! 

At temperatures of around or under freezing point, condensation 
can strongly reduce the torque. During longer downtimes, the 
friction surfaces can stick. The user is responsible for taking 
appropriate counter measures. 
 

Insulation Material Class F (+155 °C) 

The magnetic coil and the casting compound are suitable for use 
up to a maximum operating temperature of +155 °C.  
 

Содержание ROBATIC-clutch

Страница 1: ...mples Boring the Rotor Hub Page 7 Installation Rotor De installation Electrical Connection Maintenance und Inspection Disposal Page 8 Malfunctions Breakdowns Declaration of Conformity A conformity evaluation for the applicable EU directives has been carried out for this product The conformity evaluation is set out in writing in a separate document and can be requested if required It is forbidden t...

Страница 2: ...s not allowed Guidelines for Electromagnetic Compatibility EMC In accordance with the EMC directives 89 336 EEC the individual components produce no emissions However functional components for mains side energisation of the clutches e g rectifiers phase demodulators ROBA switch devices or similar controls can produce disturbance which lies above the allowed limit values For this reason it is impor...

Страница 3: ...ity Install additional protective measures against corrosion if the brake is subject to extreme ambient conditions or is installed in open air conditions unprotected from the weather Take precautions against freeze up of the armature disk and the rotor in high humidity and at low temperatures Regulations Standards and Directives Used DIN VDE 0580 Electromagnetic devices and components general dire...

Страница 4: ...Nm ca 6 ca 20 ca 45 ca 80 ca 160 Nominal torque M2 1 once run in 50 12 Nm 20 40 90 160 320 Maximum bore dmax in rotor 3 mm 25 35 42 55 65 Air gap a Figs 3 4 mm 0 2 1 0 05 0 0 2 15 0 05 0 0 2 15 0 05 0 0 3 15 0 05 0 0 3 15 0 05 0 Max air gap a Fig 3 4 mm 0 6 0 8 1 0 1 2 1 5 Max permitted centre offset V Figs 5 6 mm 0 05 0 05 0 05 0 05 0 1 Max permitted centre offset V1 Figs 5 6 mm 0 1 0 15 0 15 0 1...

Страница 5: ...the coil has a temperature of c 65 C The surfaces on the coil carrier 1 rotor 3 and the flange hub 6 are phosphated the armature disk 2 is gas nitro carburized friction surfaces are ground and the transmission spring is made of stainless steel The clutch rotor 3 is pilot bored or finish bored with a keyway acc DIN 6885 When the rotor bore and keyway are produced customer side the Guidelines on pag...

Страница 6: ... to leaking flux and therefore loss of force Installation Example 2 Fig 4 Electromagnetic clutch with flange hub 6 for the connection of two aligning shafts Torque Procedure Input shaft rotor 3 armature disk 2 flange hub 6 output shaft The coil carrier 1 and the rotor 3 are mounted input side the flange hub 6 with the screwed on armature disk 2 is mounted onto the output shaft Axial securement of ...

Страница 7: ...ve The armature disk 2 must be kept grease free 4 Installation of the Mounting Part or the Flange Hub 6 4 1 Adjust the air gap a according to Table 1 and Figs 3 4 4 2 Secure the mounting part or flange hub 6 axially backlash free Axial backlash changes the air gap a and can lead to the rotor 3 rubbing against the armature disk 2 see Installation Examples Figs 3 and 4 Please observe the maximum per...

Страница 8: ...etten http www mayr de Page 8 of 8 Germany eMail info mayr de Malfunctions Breakdowns Malfunction Possible Causes Solutions Clutch does not switch Incorrect voltage applied Rectifier failure Air gap too large Interrupted coil Apply correct voltage Replace rectifier Re adjust air gap Replace clutch Clutch does not couple Grease and or oil on the friction surfaces De grease friction surfaces run in ...

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