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functioning properly. If the hot gas valve leaks during the freeze cycle, ice will not form on the top
of the evaporator and suction pressure will be higher than normal. To check if the hot gas valve is
leaking, let the machine run in the freeze cycle for approximately 5 minutes. Now feel the
temperature between the inlet and outlet of the valve. A definite temperature difference should be
felt. If the lines are the same temperature and the suction pressure is higher than normal; the valve is
leaking and should be replaced.
Evaporator
As water is circulated over the front of the evaporator, liquid refrigerant is circulated through the
tubing attached to the back of the evaporator. As the liquid refrigerant in the tubing vaporizes, it
absorbs heat from the water causing the water to freeze. The evaporator should be completely
flooded throughout most of the freeze cycle. A flooded evaporator will build ice evenly across the
evaporator. A starved evaporator will have thick ice at the bottom and thin ice at the top. Most
problems with ice formation or harvesting are not related to a defective evaporator.
If the evaporator is flooded but not building ice evenly, it is possible the evaporator has coil
separation. Evaporator coil separation is the separation of the refrigerant tubing from the back of the
evaporator plate. This is very rare but occasionally occurs. The symptoms of coil separation are low
suction pressure, ice not releasing from the evaporator during harvest and hollow cubes or uneven
ice bridge on some areas of the evaporator.
If coil separation is suspected, let the machine run in freeze until the timer has energized. Check the
evaporator for areas where cubes are less developed than cubes in other areas. If the cubes are all
the same size, coil separation is not the problem. If there are areas other than the top row with less
developed cubes, check the refrigerant lines at the inlet(s) and outlet(s) of the evaporator, if both
lines are frosted the coil is separated. To confirm coil separation, remove and check the back of the
evaporator. If the coil is separated, the evaporator must be replaced. If the outlet(s) of the
evaporator is not frosted, the problem is not with coil separation (refer to Troubleshooting).
Note:
Permanent discoloration of the evaporator plating is normal and will cause no problems with
harvesting the ice or sanitary conditions. Before condemning the evaporator for plating problems,
be certain it is not just discoloration. Good evaporators will not be covered under warranty. If the
spillway (plastic evaporator top) becomes damaged, it can be replaced. It is not necessary to replace
the entire evaporator.
As liquid refrigerant leaves the evaporator, it changes to a lowpressure gas before returning to the
compressor. Liquid refrigerant must not return to the compressor or damage will result. Frost on the
suction line at the inlet of the compressor indicates liquid returning to the compressor. Check for
frost at the end of the freeze cycle. If liquid is returning to the compressor, the problem must be
located and corrected. See Refrigerant Charge, Thermostatic Valve and Evaporator.
Refrigerant
Refrigerant in a highpressure liquid form is fed to an expansion valve where the refrigerant is
reduced to a lowpressure liquid. Under this low pressure, the liquid will absorb heat from the
evaporator causing the liquid to change to a vapor. This vapor is the drawn into the compressor
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