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To  ensure  safe  position  of  the  operator  while  tailing 
from  the  warping  drum,  footswitches  should  be 
positioned  at  least  5

00mm  (20”)  away  from  the 

windlass. 
The  below  deck  portion  of  the  footswitch  should  not 
be  exposed  to  water  or  wet  environment  and  the 
breather holes must be kept clear. The arrows on the 
footswitches  should  be  arranged  to  indicate  the 
direction of operation. 
The  motor  starter  (solenoid  valves  for  hydraulic 
windlasses)  should  be  located  in  a  dry  area  in  close 
proximity  to  the  windlass.  It  must  not  be  located  in 
the wet environment of the chain locker. 
The  breaker/isolator  panel  (DC  powered  windlasses 
only)  is  selected  to  provide  limited  overload 
protection  for  the  motor  and  full  protection  for  the 
supply cables. It also provides the means for isolating 
the electrical system from the battery. 
This  should  be  mounted  in  a  dry  place  within  1.8m 
(72”) of cable length from battery. 
This  equipment  or  equivalent  is  mandatory  to  meet 
U.S.C.G. requirements. 

 

 

 

 

Picture 2.4 

Positions of drive, relative to topworks. 

 

 

2.2 

PREPARATION OF MOUNTING AREA 

 

It  is  of  paramount  importance  that  the  vessel  has 
sufficient  deck  reinforcing  and  total  structural 
strength to sustain the loads that can be transmitted 
to  the  mounting  area  of  the  windlass  and  chain 
stopper.  This  should  be  equal  to  the  loading  of  the 
equipment to beyond breaking strength of the chain. 
The mounting area for the windlass must be perfectly 
flat  and  rigid.  Structural  grade  fillers  can  be  used  to 
level  this  area  if  initial  flatness  is  inadequate. 
Mounting  area  for  the  chain  stopper  should  be 
prepared at the same time. The chain stopper has to 
be  installed  at  an  appropriate  height  to  ensure  that 
chain  lays  horizontally  when  it  comes  out  of  the 
chain  stopper  and  into  windlass.  Maximum  allowed 
angle deviation in vertical plane is ±2°. 
If hawse pipe is angled outboard from deck to anchor 
pocket,  the  chain  stopper  should  also  be  angled  by 
half of the angle of the hawse pipe (Picture 2.5). That 
will help to reduce twisting of the chain  between the 
chain  stopper  and  the  windlass  and  ensure  good  fit 
of  the  chain  into  the  chainwheel.  The  chain  stopper 
can  be  installed  vertically  if  the  hawse  pipe  angle  is 
less than 4°. 
A  deck  cutout  detail  drawing  is  enclosed  with  these 
instructions  to  assist  in  marking  out  all  the  drilling 
and  cutting  required  for  installing  the  windlass. 
Before  drilling  and  cutting,  check  the  marked  out 
area  is  dimensionally  correct  and  make  any 
necessary corrections. 
The  hole  for  mounting  band  brake  guide  (where 
applicable)  should  be  marked  and  drilled  after 
assembling the band brake on the windlass.

 

 
 
 
 

 

Picture 2.5 

Installation angle of chainstopper 

 

  ! 

Boats with steel/aluminium construction.

 

   

It  is  very  important  to  insulate  the  deckplate  from 

   

the boat with a non conductive gasket.  

   

Mounting studs and fixings under the deck   

   

should be insulated. Anchor and chain should also 

   

be  insulated,  including  rubber  lining,  chain  locker 

   

and fixing for the end of the chain to the hull. 

   

Without  these  precautions  severe  electrolysis  can 

   

occur. 

   

It is not necessary to separately earth the  

   

Windlass,  as  the  electric  motor  is  of  the  isolated 

   

earth type.

 

 

 
 

Содержание VWC 4000 Series

Страница 1: ...VERTICAL WINDLASSES 4000 SERIES...

Страница 2: ...ghts reserved Patents pending Printed in New Zealand P19159 Rev 10 00 14 08 2014 Vetus Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and...

Страница 3: ...ON OF CONTROLS 12 2 10 NOTE TO BOAT BUILDER 13 3 0 USING THE WINDLASS 14 3 1 PERSONAL SAFETY WARNINGS 14 3 2 LOWERING THE ANCHOR UNDER POWER 15 3 3 RETRIEVING THE ANCHOR UNDER POWER 15 3 4 LOWERING TH...

Страница 4: ...on board Correct fit of the chain to chainwheel is essential for reliable and safe operation of the windlass This can be guaranteed only when calibrated chain to a recognised international standard is...

Страница 5: ...tion clutch which can be used for controlling chain speed while free falling anchor the windlasses can also be equipped with an external band brake The types of drives are Electric DC drive 24V Electr...

Страница 6: ...s 65kg 143lb AC Drive Chain speed at 200kg load 13m min 44ft min Continuous pull capacity at chainwheel 715kg 1753lb Current at continuous pull rating 400V 6 2A Current at start up 400V DOL 41A Motor...

Страница 7: ...68 BP Autrans T0410 Castrol Hyspin AWS 32 68 Chainwheels The chainwheel numbers consist of two parts main part number and suffix for example 3182 001 The main part number refers to the type of chainwh...

Страница 8: ...et it could cause damage to the pocket in a heavy seaway Ensure a minimum of 800mm 32 clearance between the end of spurling pipe and the chain piled up in the chain locker Picture 2 3 This will assist...

Страница 9: ...ed to level this area if initial flatness is inadequate Mounting area for the chain stopper should be prepared at the same time The chain stopper has to be installed at an appropriate height to ensure...

Страница 10: ...aft drive key flanges screw threads dowels and other surfaces that are likely to seize after being in contact for a prolonged period of time Also ensure anti corrosive coating is liberally applied to...

Страница 11: ...utch cone 9 making sure it sits nicely on the retaining clips Picture 2 8 Apply lithium based marine grease generously to the conical surface of the clutch cone to assist with free falling the anchor...

Страница 12: ...se short movement of the chain in opposite direction The Variable Frequency Drives VFD offer accurate control of current during start up period while keeping high motor torque They also offer various...

Страница 13: ...l M2 on the starter solenoid box When powered the windlass should rotate clockwise Terminal A2 should be connected to terminal M1 on the starter solenoid box When powered the windlass should rotate an...

Страница 14: ...an isolator switch for them must be installed in the wheelhouse to prevent operating the windlass by someone accidentally stepping on the footswitch Hand held pendant controller is often the most conv...

Страница 15: ...ces which can affect the quality of the finish Please ensure that upon completion of installation the windlass is treated with suitable corrosion protective coating CRC 3097 Long Life and wrapped in p...

Страница 16: ...keep fingers away from the chain Use clutch nut lever underneath and guarded by the chainpipe Always motor up to the anchor position before retrieving it from the bottom Do not use the windlass to pul...

Страница 17: ...d tensioner are engaged Turn off the isolator switch for the controls It is regarded as sound practice to motor over the anchor position and so reduce chain tension This will also help the anchor to b...

Страница 18: ...rning the clutch nut in anticlockwise direction Insert the clutch nut lever the end with spigot into the emergency crank collar 15 and engage the spigot with one of the dogs in the chainwheel in the f...

Страница 19: ...around it Do not engage more turns on the drum than are necessary to accomplish the task Whilst docking wind and tide can impose sudden and excessive line tension It is recommended to allow slipping t...

Страница 20: ...of CRC3097 Long Life will assist in maintaining the bright chrome finish Apply anti seize compound on screw threads and keyways Re assemble in the reversed order Split gearbox from the spacer tube Cl...

Страница 21: ...S Greases Lithium complex base NLG1 consistency No 2 CASTROL LMX DUCKHAMS Keenol FINA CERAN WR 2 SHELL Retinex LX MOBIL Mobilgrease HP Gearbox Oils ISO 3448 VG 320 CASTROL Alpha MAX 320 SHELL Tivela O...

Страница 22: ...aining washer 1 SP0466 Spring washer 1 SP0166 Cap Screw 1 7068 Washer 1 2310 Spring 1 These items are not required with band brake versions If any other spare part is required please refer to Appendix...

Страница 23: ...ltage Faulty thermistor relay To confirm check resistance between terminals 21 and 22 If it is above 500 ohms contact Maxwell No power supply to the windlass Check power supply lines Check main isolat...

Страница 24: ...isc springs 10 not fitted Fit disc springs as described in 2 4 Pawl 28 engaged Disengage pawl Chain jumps slips on the chainwheel The chainwheel not selected correctly Contact Maxwell with correct ide...

Страница 25: ...23 APPENDIX A Dimensional Drawings...

Страница 26: ...24...

Страница 27: ...25...

Страница 28: ...26 APPENDIX B Spare Parts Topworks...

Страница 29: ...18 Keys VWC VW VWCLP VWLP VWC with 50mm extension only 2 1 3 3150 3207 3150 19 Pin Non band brake version only 1 SP0544 20 Plug 1 SP0875 21 Bearing 1 SP0657 22 Deckplate VWC VWCLP Stainless Steel VW...

Страница 30: ...28 Spare Parts Bottomworks...

Страница 31: ...tors AC Motors 1 1 1 SP5025 SP2902 SP3374 50 Key 1 4573 51 Retaining washer 1 5198 52 Cap screw M10 x 25 1 SP0166 53 Hex Hd Nuts M10 Hydraulic Motors M12 AC Motor 1 1 SP0371 SP2451 54 Cap screws DC Mo...

Страница 32: ...30 Spare Parts Band Brake P101967 Band brake Assembly...

Страница 33: ...31 APPENDIX C Installation Schematics...

Страница 34: ...32...

Страница 35: ...33...

Страница 36: ...34...

Страница 37: ...original purchaser of the products only The benefits of the Warranty are not transferable to subsequent purchasers 6 Maxwell shall not be responsible for shipping charges or installation labour associ...

Страница 38: ......

Страница 39: ......

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