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16 

draw  out  the  chain. Regulate the  chain  speed  by 
gradually engaging/disengaging the band brake. 

  When the required amount of chain is out, tighten 

the band brake and engage the chain stopper. 

  If the band brake is not fitted, the speed of chain 

can be controlled by the clutch. In that case, after 
disengaging the chain stopper, slowly release the 
clutch  by  inserting  the  lever  into  the  clutch  nut 
and  turning  it  anticlockwise.  Regulate  the  chain 
speed  by  gradually  engaging/disengaging  the 
clutch. 

  To  apply  more  torque  when  engaging  the  band 

brake,  the  brake  is  equipped  with  a  bar,  which 
can  be  inserted  into  the  brake  handle  as  a  lever 
(Picture 3.3). The bar is normally stored inside the 
handle. 

 

 

 

Picture 3.3 

Using band brake lever. 

 
 

3.5   

RETRIEVING THE ANCHOR UNDER MANUAL CONTROL 

 
The windlass (models without band brake only) is 
equipped with a cranking mechanism to retrieve the 
anchor in case of emergency. It involves operating 
the windlass manually under heavy load and extra 
care must be exercised when using it to avoid injury. 
To use proceed as follows: 

  Check that the chain stopper is engaged. If a 

chain stopper is not fitted, ensure that the pawl 
(28) is engaged with the chainwheel (11). 

  Insert the clutch nut lever in the clutch nut and 

release clutch by turning the clutch nut in 
anticlockwise direction. 

  Insert the clutch nut lever (the end with spigot) 

into the emergency crank collar (15) and engage 
the spigot with one of the dogs in the chainwheel 
in the furthermost forward position (Picture 3.4). 

  Pull the lever back as far as possible, bringing the 

chain in. Engage the pawl (28) and ease off the 
lever. 

  Push lever to furthermost forward position and re-

engage with the chainwheel. 

  Repeat the cycle until the anchor is retrieved. It is 

a very slow process and should be used only in 
emergencies. 

 
 

  ! 

The  chain  slack  between  the  tensioner  and  the 

   

windlass should be kept to less than the end travel 

   

of the tensioner. This allows for safe   

   

disengagement  of  the  tensioner  and  transfer  of 

   

load to the chainwheel.

 

 
 

 

Picture 3.4 

Emergency crank position. 

 
 

3.6   

OPERATING THE WARPING DRUM INDEPENDENTLY 

 
This is applicable to VW and VWC models only. The 
drum  can  be  operated  independently  of  the 
chainwheel  and  can  be  used  to  manage  docking 
lines  or  a  second  anchor.  To  use  in  this  way, 
proceed as follows: 

 

Engage  the  chain  stopper,  the  pawl  or  the 
band brake (whichever is fitted). 

 

Fully  disengage  the  clutch  as  described  in 
Section 3.4. 

The drum may now be operated independently of the 
chainwheel.  Maxwell  recommends  all  warping 
operations  be  controlled  by  the  footswitch.  This 
makes  it  a  one-person  operation  and  offers  better 

  
 
 ! 

While  handling  docking  lines  with  the  capstan, 

 

ensure  everyone  stays  well  clear  of  the  lines  and 

 

the capstan.

 

 
 
 
 
 
 

Содержание VWC 4000 Series

Страница 1: ...VERTICAL WINDLASSES 4000 SERIES...

Страница 2: ...ghts reserved Patents pending Printed in New Zealand P19159 Rev 10 00 14 08 2014 Vetus Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and...

Страница 3: ...ON OF CONTROLS 12 2 10 NOTE TO BOAT BUILDER 13 3 0 USING THE WINDLASS 14 3 1 PERSONAL SAFETY WARNINGS 14 3 2 LOWERING THE ANCHOR UNDER POWER 15 3 3 RETRIEVING THE ANCHOR UNDER POWER 15 3 4 LOWERING TH...

Страница 4: ...on board Correct fit of the chain to chainwheel is essential for reliable and safe operation of the windlass This can be guaranteed only when calibrated chain to a recognised international standard is...

Страница 5: ...tion clutch which can be used for controlling chain speed while free falling anchor the windlasses can also be equipped with an external band brake The types of drives are Electric DC drive 24V Electr...

Страница 6: ...s 65kg 143lb AC Drive Chain speed at 200kg load 13m min 44ft min Continuous pull capacity at chainwheel 715kg 1753lb Current at continuous pull rating 400V 6 2A Current at start up 400V DOL 41A Motor...

Страница 7: ...68 BP Autrans T0410 Castrol Hyspin AWS 32 68 Chainwheels The chainwheel numbers consist of two parts main part number and suffix for example 3182 001 The main part number refers to the type of chainwh...

Страница 8: ...et it could cause damage to the pocket in a heavy seaway Ensure a minimum of 800mm 32 clearance between the end of spurling pipe and the chain piled up in the chain locker Picture 2 3 This will assist...

Страница 9: ...ed to level this area if initial flatness is inadequate Mounting area for the chain stopper should be prepared at the same time The chain stopper has to be installed at an appropriate height to ensure...

Страница 10: ...aft drive key flanges screw threads dowels and other surfaces that are likely to seize after being in contact for a prolonged period of time Also ensure anti corrosive coating is liberally applied to...

Страница 11: ...utch cone 9 making sure it sits nicely on the retaining clips Picture 2 8 Apply lithium based marine grease generously to the conical surface of the clutch cone to assist with free falling the anchor...

Страница 12: ...se short movement of the chain in opposite direction The Variable Frequency Drives VFD offer accurate control of current during start up period while keeping high motor torque They also offer various...

Страница 13: ...l M2 on the starter solenoid box When powered the windlass should rotate clockwise Terminal A2 should be connected to terminal M1 on the starter solenoid box When powered the windlass should rotate an...

Страница 14: ...an isolator switch for them must be installed in the wheelhouse to prevent operating the windlass by someone accidentally stepping on the footswitch Hand held pendant controller is often the most conv...

Страница 15: ...ces which can affect the quality of the finish Please ensure that upon completion of installation the windlass is treated with suitable corrosion protective coating CRC 3097 Long Life and wrapped in p...

Страница 16: ...keep fingers away from the chain Use clutch nut lever underneath and guarded by the chainpipe Always motor up to the anchor position before retrieving it from the bottom Do not use the windlass to pul...

Страница 17: ...d tensioner are engaged Turn off the isolator switch for the controls It is regarded as sound practice to motor over the anchor position and so reduce chain tension This will also help the anchor to b...

Страница 18: ...rning the clutch nut in anticlockwise direction Insert the clutch nut lever the end with spigot into the emergency crank collar 15 and engage the spigot with one of the dogs in the chainwheel in the f...

Страница 19: ...around it Do not engage more turns on the drum than are necessary to accomplish the task Whilst docking wind and tide can impose sudden and excessive line tension It is recommended to allow slipping t...

Страница 20: ...of CRC3097 Long Life will assist in maintaining the bright chrome finish Apply anti seize compound on screw threads and keyways Re assemble in the reversed order Split gearbox from the spacer tube Cl...

Страница 21: ...S Greases Lithium complex base NLG1 consistency No 2 CASTROL LMX DUCKHAMS Keenol FINA CERAN WR 2 SHELL Retinex LX MOBIL Mobilgrease HP Gearbox Oils ISO 3448 VG 320 CASTROL Alpha MAX 320 SHELL Tivela O...

Страница 22: ...aining washer 1 SP0466 Spring washer 1 SP0166 Cap Screw 1 7068 Washer 1 2310 Spring 1 These items are not required with band brake versions If any other spare part is required please refer to Appendix...

Страница 23: ...ltage Faulty thermistor relay To confirm check resistance between terminals 21 and 22 If it is above 500 ohms contact Maxwell No power supply to the windlass Check power supply lines Check main isolat...

Страница 24: ...isc springs 10 not fitted Fit disc springs as described in 2 4 Pawl 28 engaged Disengage pawl Chain jumps slips on the chainwheel The chainwheel not selected correctly Contact Maxwell with correct ide...

Страница 25: ...23 APPENDIX A Dimensional Drawings...

Страница 26: ...24...

Страница 27: ...25...

Страница 28: ...26 APPENDIX B Spare Parts Topworks...

Страница 29: ...18 Keys VWC VW VWCLP VWLP VWC with 50mm extension only 2 1 3 3150 3207 3150 19 Pin Non band brake version only 1 SP0544 20 Plug 1 SP0875 21 Bearing 1 SP0657 22 Deckplate VWC VWCLP Stainless Steel VW...

Страница 30: ...28 Spare Parts Bottomworks...

Страница 31: ...tors AC Motors 1 1 1 SP5025 SP2902 SP3374 50 Key 1 4573 51 Retaining washer 1 5198 52 Cap screw M10 x 25 1 SP0166 53 Hex Hd Nuts M10 Hydraulic Motors M12 AC Motor 1 1 SP0371 SP2451 54 Cap screws DC Mo...

Страница 32: ...30 Spare Parts Band Brake P101967 Band brake Assembly...

Страница 33: ...31 APPENDIX C Installation Schematics...

Страница 34: ...32...

Страница 35: ...33...

Страница 36: ...34...

Страница 37: ...original purchaser of the products only The benefits of the Warranty are not transferable to subsequent purchasers 6 Maxwell shall not be responsible for shipping charges or installation labour associ...

Страница 38: ......

Страница 39: ......

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