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maxon motor control
ESCON Servo Controller

Document ID: rel4285

Z-39

ESCON 50/5 Hardware Reference

Edition: September 2013

additionally applicable regulations

alerts

analog inputs

applicable EU directive

cables (prefab)

Encoder Cable

USB Type A - micro B Cable

country-specific regulations

digital inputs

error display

ESD

EU directive, applicable

how to

calculate required supply voltage

interpret icons (and signs) used in the document

incorporation into surrounding system

informatory signs

intended purpose of the device

interfaces, location and designation

LEDs

mandatory action signs

notations used

operating license

operating status, display

order numbers

275934

403112

403968

425562

425563

425564

425565

425566

performance data

potentiometers

precautions

prerequisites prior installation

prohibitive signs

purpose

of the device

of this document

regulations, additionally applicable

safety alerts

safety first!

signs used

sockets

standards, fulfilled

status display

status LEDs

supply voltage, required

symbols used

technical data

USB interface

wiring diagrams for

DC motors

EC motors

NDEX

Содержание ESCON 50/5

Страница 1: ...3 CH 6072 Sachseln Phone 41 41 666 15 00 Fax 41 41 666 16 50 www maxonmotor com Edition September 2013 ESCON Servo Controller Hardware Reference maxon motor control ESCON 50 5 Servo Controller P N 409...

Страница 2: ...instructions are intended for qualified technical personnel Prior commencing with any activities you must carefully read and understand this manual and you must follow the instructions given therein...

Страница 3: ...document is intended for trained and skilled personnel It conveys information on how to understand and fulfill the respective work and duties 1 1 3 How to use Take note of the following notations and...

Страница 4: ...50 5 is a small sized powerful 4 quadrant PWM servo controller for the highly efficient con trol of permanent magnet activated brushed DC motors or brushless EC motors up to approximately 250 Watts T...

Страница 5: ...atus can not be considered fail safe Therefore you must make sure that any machine apparatus has been fitted with independent monitoring and safety equipment If the machine apparatus should break down...

Страница 6: ...ons maxon motor control 1 6 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti...

Страница 7: ...ut voltage controller Max speed EC motor 150 000 rpm 1 pole pair Built in motor choke 3 x 30 H 5 A Inputs Outputs Analog Input 1 Analog Input 2 resolution 12 bit 10 10 V differential Analog Output 1 A...

Страница 8: ...Drawing mm Physical Weight approx 204 g Dimensions L x W x H 115 x 75 5 x 24 mm Mounting holes for M4 screws Environmental Conditions Temperature Operation 30 45 C Extended range 1 45 85 C Derating 0...

Страница 9: ...your operational system you must perform EMC testing of the involved equipment as a whole Table 2 5 Standards Electromagnetic Compatibility Generic Standards IEC EN 61000 6 2 Immunity for industrial...

Страница 10: ...axon motor control 2 10 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti o n...

Страница 11: ...ower is between 10 50 VDC Supply voltages above 56 VDC or wrong polarity will destroy the unit Note that the necessary output current is depending on the load torque Yet the output current limits of t...

Страница 12: ...ered kinetic energy for example in a capacitor b If you are using an electronically stabilized power supply make sure that the overcurrent protection circuit is configured inoperative within the opera...

Страница 13: ...iven order and choose the connection scheme that suits the respective com ponents you are using For corresponding wiring diagrams chapter 4 Wiring on page 4 29 3 3 1 Power J1 Figure 3 2 Power Plug J1...

Страница 14: ...r brushed Table 3 9 Motor Plug J2 Pin Assignment for maxon EC motor brushless Table 3 10 Motor Plug J2 Specification Accessories J2 Signal Description Pin 1 Motor M DC motor Motor 2 Motor M DC motor M...

Страница 15: ...r 1 Input Circuit analogously valid also for Hall Sensors 2 3 J3 Signal Description Pin 1 Hall sensor 1 Hall sensor 1 input 2 Hall sensor 2 Hall sensor 2 input 3 Hall sensor 3 Hall sensor 3 input 4 5...

Страница 16: ...ssories J4 Signal Description Pin 1 not connected 2 5 VDC Encoder supply voltage 5 VDC 70 mA 3 GND Ground 4 not connected 5 Channel A Channel A complement 6 Channel A Channel A 7 Channel B Channel B c...

Страница 17: ...index impulse Ch I Ch I For best performance we strongly recommend using encoders with line driver Otherwise speed limitations may apply due to slow switching edges Figure 3 7 Encoder Input Circuit C...

Страница 18: ...3 maxon motor Subject to change without prior notice Figure 3 8 Encoder Input Circuit Ch A Single ended analogously valid also for Ch B Single ended Input voltage 0 5 VDC Max input voltage 12 VDC 12 V...

Страница 19: ...J5 Pin Assignment Cabling Table 3 17 Digital I Os Plug J5 Specification Accessories J5 Signal Description Pin 1 DigIN1 Digital input 1 2 DigIN2 Digital input 2 3 DigIN DigOUT3 Digital input output 3...

Страница 20: ...voltage 36 VDC 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input resistance typically 47 k 3 3 V typically 38 5 k 5 V typically 25 5 k 24 V Input current at logic 1 typically 130 A 5 VDC Sw...

Страница 21: ...usly valid also for DigIN4 Figure 3 13 DigOUT3 Circuit analogously valid also for DigOUT4 DigIN Input voltage 0 36 VDC Max input voltage 36 VDC Logic 0 typically 1 0 V Logic 1 typically 2 4 V Input re...

Страница 22: ...trol 3 22 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice Figure 3 14 DigOUT3 Wiring Examples an...

Страница 23: ...t Cabling Table 3 19 Analog I Os Plug J6 Specification Accessories J6 Signal Description Pin 1 AnIN1 Analog input 1 positive signal 2 AnIN1 Analog input 1 negative signal 3 AnIN2 Analog input 2 positi...

Страница 24: ...ts 1 and 2 Figure 3 17 AnOUT1 Circuit analogously valid also for AnOUT2 Input voltage 10 10 VDC differential Max input voltage 24 VDC 24 VDC Common mode voltage 5 10 VDC referenced to GND Input resist...

Страница 25: ...ing Table 3 21 USB Type A micro B Cable J7 Head A Head B Signal Description Pin Pin 1 1 VBUS USB BUS supply voltage input 5 VDC 2 2 D USB Data twisted pair with Data 3 3 D USB Data twisted pair with D...

Страница 26: ...eference 2013 maxon motor Subject to change without prior notice 3 4 Potentiometers POTENTIOMETERS P1 P2 Figure 3 19 Potentiometers Location Adjustment Range 3 5 Status Indicators Light emitting diode...

Страница 27: ...PPING STOP STANDSTILL off 1x ERROR Vcc Overvoltage Error Vcc Undervoltage Error 5 VDC Undervoltage Error off 2x ERROR Thermal Overload Error Overcurrent Error Power Stage Protection Error off 3x ERROR...

Страница 28: ...xon motor control 3 28 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti o n...

Страница 29: ...4285 4 29 ESCON 50 5 Hardware Reference Edition September 2013 2013 maxon motor Subject to change without prior notice 4 Wiring Figure 4 21 Interfaces Designations and Location Remark The subsequent d...

Страница 30: ...or control 4 30 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice 4 1 DC Motors MAXON DC MOTOR Fig...

Страница 31: ...rol ESCON Servo Controller Document ID rel4285 4 31 ESCON 50 5 Hardware Reference Edition September 2013 2013 maxon motor Subject to change without prior notice MAXON DC MOTOR WITH DC TACHO Figure 4 2...

Страница 32: ...ol 4 32 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice MAXON DC MOTOR WITH ENCODER Figure 4 24...

Страница 33: ...vo Controller Document ID rel4285 4 33 ESCON 50 5 Hardware Reference Edition September 2013 2013 maxon motor Subject to change without prior notice 4 2 EC Motors MAXON EC MOTOR WITH HALL SENSORS Figur...

Страница 34: ...nt ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice MAXON EC MOTOR WITH HALL SENSORS ENCODER Figure 4 26 m...

Страница 35: ...e Parts List Order number Description 425562 2 poles pluggable screw type terminal block pitch 3 5 mm labeled 1 2 425563 4 poles pluggable screw type terminal block pitch 3 5 mm labeled 1 4 425564 5 p...

Страница 36: ...tor control 5 36 Document ID rel4285 ESCON Servo Controller Edition September 2013 ESCON 50 5 Hardware Reference 2013 maxon motor Subject to change without prior notice p a g e i n t e n ti o n a l l...

Страница 37: ...igIN1 Circuit 20 Figure 3 11 DigIN2 Circuit 20 Figure 3 12 DigIN3 Circuit analogously valid also for DigIN4 21 Figure 3 13 DigOUT3 Circuit analogously valid also for DigOUT4 21 Figure 3 14 DigOUT3 Wir...

Страница 38: ...maxon EC motor brushless 14 Table 3 10 Motor Plug J2 Specification Accessories 14 Table 3 11 Hall Sensor Plug J3 Pin Assignment 15 Table 3 12 Hall Sensor Plug J3 Specification Accessories 15 Table 3...

Страница 39: ...11 informatory signs 4 intended purpose of the device 4 interfaces location and designation 29 L LEDs 26 M mandatory action signs 3 N notations used 3 O operating license 11 operating status display 2...

Страница 40: ...ll parts thereof is protected by copyright Any use including reproduction translation microfilming and other means of electronic data processing beyond the narrow restrictions of the copyright law wit...

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