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maxon motor

maxon motor control 

1-Q-EC Amplifier DEC Module 50/5 

 

Order number 380200

Operating Instructions 

Edition April 2015

The DEC Module 50/5 (

D

igital 

E

C

ontroller) is a small  

1-quadrant digital controller for the control of brushless DC motors 
(

E

lectronic 

C

ommutated motors) up to 250 W. 

The used EC motor must be equipped with digital Hall sensors.

Features:
• 

Digital speed control  
operates as «closed loop» or as «open loop» speed controller

• 

Maximum speed 80 000 rpm (motor with 1 pole pair)

• 

Set value input through external analogue voltage (0 ... +5 V)

• 

3 different speed ranges selectable

• 

Direction of rotation preset by a digital signal

• 

The output stage can be enabled or disabled

• 

Maximum output current limit adjustable up to 10 A

• 

Motor speed can be monitored with the «Monitor n» output

• 

Status indication via «Ready»output

• 

Blockage protection (current limit for blocked motor)

• 

Protective functions: undervoltage, overvoltage and thermal overload

• 

Standardized connector strip, pitch 2.54 mm

Thanks to the wide input power supply range of 6...50 VDC (optional 5 VDC operation possible), the DEC Module  
50/5 is very versatile and can be used with various power supplies.
A sturdy PI speed controller design is an ideal premise for immediate operation. 
The well-priced and miniaturized OEM module seamlessly integrates into applications. Now the customer can 
fully focus on developing his/hers own device - while being able to make use of maxon motor‘s vast drive know-
how. For start-up maxon motor offers a comprehensive Evaluation Board.

The latest edition of these operating instructions may be downloaded from the internet as a PDF-file under 

www.maxonmotor.com

, category «Service & Downloads», order number 380200 or  

in the e-shop 

http://shop.maxonmotor.com

.

Table of Contents

1  Safety Instructions ............................................................................................................................................. 2

2  Technical Data ................................................................................................................................................... 3

3  Pin assignment DEC Module 50/5 ..................................................................................................................... 5

4  Commissioning Instructions............................................................................................................................... 6

5  Functional Description of Inputs and Outputs.................................................................................................... 7

6  Protective functions ......................................................................................................................................... 14

7  Block Diagram ................................................................................................................................................. 15

8  Dimensional Drawing ....................................................................................................................................... 16

9  Accessories (not included in delivery) ............................................................................................................. 16

10  Appendix «Motherboard Design Guide» ....................................................................................................... 16

Содержание 380200

Страница 1: ...rload Standardized connector strip pitch 2 54 mm Thanks to the wide input power supply range of 6 50 VDC optional 5 VDC operation possible the DEC Module 50 5 is very versatile and can be used with va...

Страница 2: ...f the equipment breaks down if it is operated incorrectly if the control unit breaks down or if the cables break etc it must be ensured that the drive or the complete apparatus is kept in a safe opera...

Страница 3: ...resistor 1 16 W against Gnd Hall sensors Hall sensor 1 Hall sensor 2 Hall sensor 3 2 3 Output Motor speed Monitor n Digital output signal 5 V Ro 47 k Status indication Ready Digital output signal 5 V...

Страница 4: ...of your operational system you must perform EMC testing of the involved equipment as a whole Electromagnetic compatibility Generic standards IEC EN 61000 6 2 Immunity for industrial environments IEC...

Страница 5: ...3 Motor winding 3 7 Vcc Supply voltage 6 50 VDC 8 Vcc Supply voltage 6 50 VDC 9 Gnd Ground 10 Gnd Ground 11 Vcc Hall 5 VDC output voltage 12 n c do not connect 13 H1 Hall sensor 1 14 Gnd Ground 15 H2...

Страница 6: ...can be calculated as follows Known values Operating torque MB mNm Operating speed nB rpm Nominal motor voltage UN V Motor no load speed at UN n0 rpm Speed torque gradient of the motor Dn M rpm mNm Sou...

Страница 7: ...0 20 000 rpm 125 5 000 rpm 62 2 500 rpm 1 1 500 80 000 rpm 125 20 000 rpm 62 10 000 rpm Please note If the signal level of the digital inputs DigIN1 20 and DigIN2 21 are changed the new levels are ado...

Страница 8: ...levels are adopted by a disable enable procedure Set value voltage Description 0 V 0 1 V Operation at minimum speed 0 1 V 5 0 V Linear speed adjustment The actual speed value is calculated according...

Страница 9: ...alog input signal for the speed set value Nominal value amplitude PWM set value 0 5 V Max value amplitude PWM set value 55 55 V Frequency range PWM set value 500 Hz 20 kHz Modulation PWM set value 0 1...

Страница 10: ...ble Input voltage range 0 5 V Input impedance 100 k in range 0 5 V Continuous overvoltage protection 55 55 V Delay time max 40 ms 5 1 4 Direction The Direction input determines the rotational directio...

Страница 11: ...imiting value an external resistor at least 62 5 mW between current limiting input Set current limit Pin 25 and ground Gnd Pin 24 must be added Current limit value Resistance value E24 series 10 A inp...

Страница 12: ...r 11 VCC Hall Referenced to Ground Pin number 14 Gnd Output voltage 5 VDC 5 Max output current 35 mA 5 2 2 Motor speed monitor Monitor n The Monitor n output gives information on the actual speed of t...

Страница 13: ...ifier must be disabled and the supply voltage VCC must be higher than 6 VDC Overvoltage Fault message occurs in case supply voltage VCC 56 VDC To reset the fault condition the amplifier must be disabl...

Страница 14: ...case the power stage temperature ex ceeds 100 C To reset the fault condition the amplifier must be disabled and the power stage temperature must fall below 80 C 6 4 Invalid Hall sensor signals The pow...

Страница 15: ...V Micro Controller 5V Motor winding 1 Motor winding 2 Motor winding 3 Gnd 5V NTC DigIN2 21 26 19 24 1 Set value speed 5V Direction 23 5V Enable 22 7 9 5V Vin V 10 50 VDC CC Power Gnd 5V Vin 5V 5V Hall...

Страница 16: ...boards requires specific qualifications and should only be performed by experienced electronics engineers The present brief instruction is intended to serve as supporting aid only and does not claim...

Страница 17: ...o the power supply voltage Recommendations for the TVS diode Vishay SMBJ54A UR 54 V UBR 60 0 66 3 V 1mA UC 87 1 V 6 9 A Diotec P6SMBJ54A UR 54 V UBR 60 0 66 6 V 1mA UC 87 1 V 6 9 A Capacitor C1 An ext...

Страница 18: ...fers to an additional in ductance of 22 H If a different additional inductance is required also the filter components must be adapted accordingly Should you need further help with the filter design co...

Страница 19: ...d Ground 16 Gnd Ground 24 Gnd Ground If ground safety earth is mandatory connect the ground plane over several parallel capacitors to the ground safety earth Ceramic chip capacitors with 47 nF and 100...

Страница 20: ...Direction 23 Enable 22 DigIn2 21 DigIN1 20 Ready 19 IC1 DEC Module 50 5 10 8 2 Low Voltage 5V operation Alternatively the DEC Module 50 5 can be operated with a supply voltage of 5 VDC only Thereby th...

Страница 21: ...25 20 000 rpm 62 625 rpm 62 2 500 rpm 62 10 000 rpm DIP SW 7 DIP SW 10 DIP SW 9 DIP SW 8 1 3 A 2 3 A 10 A 7 2 A 6 3 A 4 2 A 1 2 3 ECH350R 03P J1 Power F2 7A 50V Tacho Set current limit 50 5 R15 470R V...

Страница 22: ...on motor 22 maxon motor control 1 Q EC Amplifier DEC Module 50 5 Operating Instructions April 2015 Edition document number 1094861_PDF_E 05 subject to change Picture Evaluation Board with DEC Module 5...

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