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maxon motor

16 

maxon motor control

1-Q-EC Amplifier DEC Module 24/2 

Operating Instructions

April 2015 Edition / document number 1002422_PDF_E - 04 / subject to change

10  Appendix «Motherboard Design Guide»

10.1  Introduction

The present documentation «Motherboard Design Guide» contains helpful 
information on the integration of the DEC Modules 24/2 into printed circuit 
boards. Contained therein are recommendations for possibly needed 3rd par-
ty components, suggestions on layout, terminal assignment as well as circuit 
samples.

Warning:

a

 

Development of printed circuits boards requires specific qualification 
and should only be performed by experienced electronics engineers. 
The present brief instruction is intended to serve as supporting aid only 
and does not claim completeness. Upon request, maxon motor ag is 
glad to assist and to offer customer-specific motherboard designs.

10.2  External components 

10.2.1  Pin socket

The connector arrays used in the DEC Module 24/2 permits two possible 
types of connections. The module can either be mounted on socket terminal 
strips or soldered directly into the printed circuit board

.

Pin socket recommendations:
Specifications:

 

Pin socket vertical, single row, mates with pin header 0.63 x 0.63 mm, 
pitch 2.54 mm, 2 A, contact material gold or brass

Pin socket 8 poles:

 

Preci-Dip 801-87-008-10-001101

 

Samtec SSW-108-01-F-S

 

Harwin M20-7820846

Pin socket 9 poles

 

Preci-Dip 801-87-009-10-001101

 

Samtec SSW-109-01-F-S

 

Harwin M20-7820946

10.2.2  Supply voltage

To protect the DEC module from damage an external fuse, a TVS-diode and 
a capacitor in the power supply voltage line are recommended.

+

C1

100µ/35V

FU1

7A

D1
SMBJ26A

+VSupply

+Vcc Module 2

+Vcc Module 3

+Vcc Module 1

FU4

2A

FU3

2A

FU2

2A

Gnd

Gnd

Содержание 24/2

Страница 1: ...strip pitch 2 54 mm Thanks to the wide input power supply range of 8 24 VDC optional 5 VDC operation possible the DEC Module 24 2 is very versatile and can be used with various power supplies A sturd...

Страница 2: ...If the equipment breaks down if it is operated incorrectly if the control unit breaks down or if the cables break etc it must be ensured that the drive or the complete apparatus is kept in a safe oper...

Страница 3: ...limit external resistor 1 16 W against Gnd Hall sensors Hall sensor 1 Hall sensor 2 Hall sensor 3 2 3 Output Status indication Ready Digital output signal 5 V Ri 10 k 2 4 Voltage output 5 VDC output...

Страница 4: ...em you must perform EMC testing of the involved equipment as a whole Electromagnetic compatibility Generic standards IEC EN 61000 6 2 Immunity for industrial environments IEC EN 61000 6 3 Emission sta...

Страница 5: ...gnal Description 1 W1 Motor winding 1 2 W2 Motor winding 2 17 Set value speed Set value speed input 3 W3 Motor winding 3 16 Set current limit Set current limit input 4 Vcc Supply voltage 8 24 VDC 15 G...

Страница 6: ...3 A The required supply voltage can be calculated as follows Known values Operating torque MB mNm Operating speed nB rpm Nominal motor voltage UN V Motor no load speed at UN n0 rpm Speed torque gradi...

Страница 7: ...20 000 rpm 125 5 000 rpm 62 2 500 rpm 1 1 500 80 000 rpm 125 20 000 rpm 62 10 000 rpm Please note If the signal level of the digital inputs DigIN1 11 and DigIN2 12 are changed the new levels are adop...

Страница 8: ...adopted by a disable enable procedure Set value voltage Description 0 V 0 1 V Operation at a minimum speed 0 1 V 5 0 V Linear speed adjustment The actual speed value is calculated according the follow...

Страница 9: ...alog input signal for the speed set value Nominal value amplitude PWM set value 0 5 V Max value amplitude PWM set value 28 28 V Frequency range PWM set value 500 Hz 20 kHz Modulation PWM set value 0 1...

Страница 10: ...0 5 V Continuous over voltage protection 28 28 V Delay time max 20 ms Note If the signal level of the digital inputs DigIN1 11 and DigIN2 12 are changed the new levels are adopted by a disable enable...

Страница 11: ...in 15 must be added Current limit value Resistance value E12 series 3 0 A input floating 2 5 A 47 k 2 0A 10 k 1 5 A 4 7 k 1 0 A 2 2 k 0 5 A 470 Note Under unfavourable circumstances the actual motor p...

Страница 12: ...a fault the output is switched to Ground Fault not ready 0 V Gnd Possible reason for a fault message Undervoltage Fault message occurs in case supply voltage VCC 6 5 VDC To reset the fault condition...

Страница 13: ...the amplifier must be disabled and the power stage temperature must fall below 75 C 6 4 Invalid Hall sensor signals The power stage will be disabled in case invalid conditions in the Hall sensor input...

Страница 14: ...maxon motor 14 maxon motor control 1 Q EC Amplifier DEC Module 24 2 Operating Instructions April 2015 Edition document number 1002422_PDF_E 04 subject to change 7 Block Diagram...

Страница 15: ...ns 1 Q EC Amplifier DEC Module 24 2 April 2015 Edition document number 1002422_PDF_E 04 subject to change 8 Dimensional Drawing Dimensions in mm 9 Accessories not included in delivery maxon motor orde...

Страница 16: ...completeness Upon request maxon motor ag is glad to assist and to offer customer specific motherboard designs 10 2 External components 10 2 1 Pin socket The connector arrays used in the DEC Module 24...

Страница 17: ...sor diode to the power supply voltage Recommendations for the TVS diode Vishay SMBJ26A UR 26 V UBR 28 9 32 1 V 1mA UC 42 V 14 3 A Diotec P6SMBJ26A UR 26 V UBR 28 9 32 1 V 1mA UC 42 V 14 3 A Capacitor...

Страница 18: ...tional chokes are necessary Nevertheless the use of chokes in combination with additional filter compon ents can be useful to reduce the emission of electromagnetic interference An additional choke mu...

Страница 19: ...Ground 15 Gnd Ground If ground safety earth is available connect the ground plane over some paral lel capacitors to the ground safety earth Capacitors with 47 nF and 100 V are suggested 10 3 2 Layout...

Страница 20: ...ll 6 Set value speed 17 Set current limit 16 Gnd 15 Direction 14 Enable 13 DigIN2 12 DigIN1 11 Ready 10 IC1 DEC Module 24 2 10 8 2 Low Voltage 5V operation Alternatively the DEC Module 24 2 can be ope...

Страница 21: ...l D4 green D3 red 9 10 S3E DIP_SW5 11 12 S3F DIP_SW6 VHall H1 H2 H3 GND 24V C_W3 C_W2 C_W1 GND GND Set current limit 24 2 W2 2 H2 8 W1 1 W3 3 Vcc 4 Gnd 5 Vcc Hall 6 H1 7 H3 9 Set value speed 17 Set cu...

Страница 22: ...motor 22 maxon motor control 1 Q EC Amplifier DEC Module 24 2 Operating Instructions April 2015 Edition document number 1002422_PDF_E 04 subject to change Picture of Evaluation Board with DEC Module...

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