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19

Voltage motor

If the secondary voltage of power supply is VDC, the Vdc motor is calculated by the formula:

VDC = Vdc motor / 0,85

Where the Vdc motor is a sum of FCEM + the drop R*I for the winding resistance motor

Vdc motor = E+(Ri * In)

The FCEM of the motor „E“, may be calculated by the formula:

E = Ke * N° / 1000

Power supply construction (continue)

Example: Brush motor with the following data:
In =5 (A)
Ri = 1 (Ohm)
E=48 (V) at nominal speed 3000 (RPM)

Vdc motor = 48 + ( 1 * 5) = 53V

VDC = 53 / 0,85 = 64V

64V is the VDC voltage request for the power supply. You‘ll use a transformer with the se-
condary 

V2

 = 64 / 1,41= 45Vac

When you use the transformer with V2= 44/45Vac, it is correct.

Misure unit:
E = Ke *n°/1000 (Vdc)
Im = I motor (A)
Ri = Winding resistance (Ohm)
Ke =Voltage constant (V/kRPM)
n° = MAX speed (RPM)

Capacitor filter (C)

In regards to the capacitor filter we suggest a working voltage of:
*100VDC for Model 65
*160-200VDC for Model 100 and Model 130
Tipical value is from 4700uF to 10.000uF

Capacity above the filter effect, helps to recover energy during braking of the motor.
If the converter during braking has the green LED that flashes you must increase the value 
of the capacitor (eg. 10.000uF from a 20.000uF)

Fuses (F1) e (F2)

Fuses are required on both the primary and secondary of the transformer to protect against 
harm to the system and the transformer itself. They need to be of the slow blow type to handle 
current in-rush at power-up. Locate the primary fuse (F1) on the hot leg of the AC input power 
and the secondary fuse (F2) on the + side of the secondary output, before the rectifier.
Primary of the transformer: Use the formula below to calculate the correct values:

F1 (A) = P (VA) trasfo. / V1











Capacity above the filter effect, helps to recover energy during braking of the motor.

If the converter during braking has the green LED that flashes you must increase the value of the

capacitor (eg. 10.000uF from a 20.000uF)

Fusibili



F1 (A) = P (VA) trasfo. / V1

Example: Brush motor with the following data:

In =5 (A)

Ri = 1 (Ohm)

E=48 (V) at nominal speed 3000 (RPM)

Vdc motor = 48 + ( 1 * 5) = 53V

VDC =   53 / 0,85   =  64V

64V is the 

VDC

 voltage request for the power supply. You'll use a transformer with the secondary

V2

= 64 / 1,41= 45Vac

When you use the transformer with V2= 44/45Vac, it is correct.
Misure unit:

E   = Ke *n°/1000 (Vdc)

Im = I motor (A)

Ri = Winding resistance (Ohm)

Ke =Voltage constant (V/kRPM)

n° = MAX speed (RPM)

In regards to the capacitor filter we suggest a working voltage of:

*100VDC for Model 65

*160-200VDC for Model 100 and Model 130

Tipical value is from 4700uF to 10.000uF

Fuses are required on both the primary and secondary of the transformer to protect against harm to

the system and the transformer itself. They need to be of the slow blow type to handle current in-rush

at power-up. Locate the primary fuse (F1) on the hot leg of the AC input power and the secondary fuse

(F2) on the + side of the secondary output, before the rectifier.
Primary of the transformer: Use the formula below to calculate the correct values:

Secondary of the transformer: Use the table below



FUSE  F2  (A) 

SIZE Drive  (A) 

2/4 

4/8 

12 

7/14 

16 

10/20 

Содержание MDCA 100

Страница 1: ...1 MDCA XXX XX Precision Servodrive for DC motors...

Страница 2: ...2...

Страница 3: ...input 16 2 8 Ausiliary power supply V 16 2 9 Encoder inputs 16 2 10 Limit switch inputs 17 18 Chapter 3 3 0 Power supply construction 19 20 3 1 Connections to earth and ground 21 3 2 Note about Conne...

Страница 4: ...4 MDCA XXX XX...

Страница 5: ...til all the leds are turned off before touching removing connecting or any other critical action Never disconnect any connectors before powering down the drive Warning of dangerous current present In...

Страница 6: ...ncoder DC motor with internal PWM Armature DC motor with tachogenerator It is speed piloting using an analogue reference differential or common mode It is torque piloting using an analogue reference T...

Страница 7: ...frequency Operating temperature Storage temperature Drift analog input Analog inputs VEL Velocity monitor output Test Power supply output V Power supply output 9 8V Encoder max frequency Fault drive o...

Страница 8: ...minal 10 pins GMST 2 5 10 G 5 08 pitch 5 08 11 POWER Terminal 4 pins GMST 2 5 5 G 5 08 pitch 5 08 1 Product Label 2 Fixing screw 3 Product Cover 4 Solder bridges 5 Adjustement zone 6 Four calibration...

Страница 9: ...rvodrive in the electrical box make sure that do not enter leading wires of copper or iron chips through the slits Before performing the work cover the holes with a piece of paper tape Naturally finis...

Страница 10: ...dimensions Dimensions in mm and Inch V Standard radiator fan cooling below the converter operating temperature 0 to 45 C If you need the converter mounted horizontally remove the cover Dimensions in m...

Страница 11: ...1 4W o 1 8W resistor between the REQ pin 2 and GND pin 3 terminals A 47Kohm external resistor reduces the current by 50 Note The drive velocity loop remains active 2 Torque request by REQ setting Rang...

Страница 12: ...you can command the drive in torque mode Applying a signal of 10V at REQ the Drive to supply positive or negative peak current The formula to determine the value of Voltage to apply in REQ in order t...

Страница 13: ...t allows the reversal of the rotation motor speed The current capacity of the output is max 4mA Output 9 8V can also be used to enable the converter With an external potentiometer connected from GND a...

Страница 14: ...m shows an application using speed reference connections from C N C in the Common Mode This analog in common mode has a 20Kohm of impedance input The following figure shows an application with speed r...

Страница 15: ...ue of 50V Example If you use a 10V KRPM no more than 5000rpm If the motor rotates in an opposite direction to the expected one switch off and reverse the motor and tachogenerator connections View the...

Страница 16: ...the connections and settings from encoder in chapter 4 1 2 10 Limit switch inputs It s possible to enable clockwise CW and counter clockwise CCW motor rotation by connec ting the L SW and L SW inputs...

Страница 17: ...SW inputs if the soldiering point SG and SH are closed When one of these said contacts is intercepted the motor stops with the required inertia Fig 1 Fig 2 Example with external positive voltage betwe...

Страница 18: ...transformer V2 is 45Vac the VDC output is 45 1 41 64Vdc PAY ATTENTION The drive has zero signal GND in conjunction with the zero power GND thereby preventing the following links Use a standard heavy d...

Страница 19: ...ary fuse F1 on the hot leg of the AC input power and the secondary fuse F2 on the side of the secondary output before the rectifier Primary of the transformer Use the formula below to calculate the co...

Страница 20: ...LC CNC frames the 0V of the auxiliary supply 2 Connect the ground bar to the zinced panel of the drive by using a screw then connect that screw to earth 3 Connect earth to the motor s It suggests a co...

Страница 21: ...t from disturbances conduc ted or produced by the drive series of filters released are available for this purpose Power supply Power supply NO YES In the case of multiple servodrives on the same power...

Страница 22: ...and page for each chosen velocity feedback is shown a typical connection with the notes of wiring of the converter The adjustments are located inside the converter All calibration pins are mount on he...

Страница 23: ...R Is possible to use the 5V output V terminal for the supplies the encoder Note the maximum load on terminal V is 130mA The following diagram shows an tipical application utilizing a Dc One with Brush...

Страница 24: ...eases The Range of regulation is about 25 The drive is standard set with solder bridge S8 closed and the resistance calibration speed RENC already mounted on board 27Kohm Calibration for speed 3000rpm...

Страница 25: ...nabled through the following settings on the solder point and the insertion of RDT resistance on the adjstustement zone The following diagram shows an tipical application utilizing a Dc One with Brush...

Страница 26: ...is configuration the drive must set with the following solder bridges and below internal setting Solder Bridges set for Tachogenerator feedback Ramp time disabled Standard Dynamic constant ADJUSTEMENT...

Страница 27: ...through the following settings on the solder point and the insertion of RA and RCA resistance on the adjstustement zone The following diagram shows an tipical application utilizing a Dc One with Brush...

Страница 28: ...JUSTEMENT ZONE Note On the adjustement zone are not considered here the other components used to determine other calibrations for example Calibration current rating etc RA 33 27 22 18 15 12 10 8 2 6 8...

Страница 29: ...insertion of the resistor the motor is unstable increase the Resistance value of RCA 4 4 Current adjustement RIN resistor rated current adjustment Resistance RIN limits the value of the rated current...

Страница 30: ...ndard with mounted 470ohm resistance value 0 8 sec ramp Ramp disabled standard setting Value of RIP in Kohm Size drive A Note No resistor mounted Peak Current request A VEL MOTOR T T 3 3V 2V VEL MOTOR...

Страница 31: ...ible increase decrease the speed of the motor with range 25 OFFSET Offset adjustment Allows the balance to zero motor speed Adjust this potentiometer to cancel any motor speed offset when the Velocity...

Страница 32: ...bes of an oscilloscope at those points The zero signal 0S zero probes can be connected by a wire to pin 4 M1 signals connector pitch 3 81 Motor fine speed calibration With rotating clockwise CW or cou...

Страница 33: ...mic calibrations are performed using a reference speed in VEL of about 1 or 2V You can use the voltage output from the CNC control paying attention to rule out the correction of space Or use an extern...

Страница 34: ...ncoder power supply missing or tachogenerator signals swapped Possible reason for the allarms of the drive When power supply is on the green OK LED doesn t come on Check the voltage between HV and GND...

Страница 35: ...35 Hier ist Platz f r Ihre Notizen Mattke AG Leinenweberstra e 12 D 79108 Freiburg Tel 49 0 761 15 23 4 0 Fax 49 0 761 15 23 4 56 info mattke de www mattke de...

Страница 36: ...36 V 1 0...

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