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CHAPTER 1: SERIAL NUMBER LOCATION

........................................................... 1

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.1

Read and Save These Instructions ............................................................................. 2

2.2

Electrical Requirements ............................................................................................. 3

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.1

Recommended Cleaning Tips .................................................................................... 4

3.2

Check for Damaged Parts ......................................................................................... 4

3.3

Care and Maintenance Instructions ........................................................................... 5

CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION

4.1

Console Description ................................................................................................... 6

4.2

Workout Setup Steps - Manual ................................................................................... 7

4.3

Workout Setup Steps - Level Based ........................................................................... 7

4.4

Workout Setup Steps - User Defined .......................................................................... 7

4.5

Workout Setup Steps - Heart Rate Control................................................................. 8

4.6

Workout Setup Steps - Constant Watts ...................................................................... 8

CHAPTER 5: MANAGER MODE

5.1

Manager Mode Overview ............................................................................................ 9

5.2

Manager Mode Information ......................................................................................... 10

CHAPTER 6: ENGINEERING MODE

6.1

Engineering Mode Overview ....................................................................................... 11

CHAPTER 7: SERVICE MODE

7.1

Service Mode Overview .............................................................................................. 12

CHAPTER 8: TROUBLESHOOTING

8.1

Electrical Diagram ...................................................................................................... 13

8.2

Error Codes on the Console ....................................................................................... 16

8.3

LCB LED Indicators .................................................................................................... 17

8.4

Troubleshooting - Error 0x04A0 .................................................................................. 18

8.5

Troubleshooting - Resistance Issues .......................................................................... 19

8.6

Troubleshooting - Pedals Slipping .............................................................................. 20

8.7

Troubleshooting - Noise Issues................................................................................... 20

8.8

Troubleshooting - Heart Rate Issues .......................................................................... 21

8.9

Troubleshooting - No Power to the Console ............................................................... 22

CHAPTER 9: PART REPLACEMENT GUIDE

9.1

Front Disk Replacement ............................................................................................ 23

9.2

Front Shroud Replacement ......................................................................................... 24

9.3

Lower Control Board (LCB) Replacement .................................................................. 27

9.4

Generator Replacement .............................................................................................. 28

9.5

Generator Belt Replacement ...................................................................................... 30

9.6

Drive Belt Replacement .............................................................................................. 31

9.7

Pulley Axle Set Replacement ...................................................................................... 32

9.8

Drive Axle Set Replacement ....................................................................................... 33

9.9

Crank Replacement .................................................................................................... 37

9.10

Console Replacement ................................................................................................. 38

9.11

Overlays & Keypads Replacement ............................................................................. 39

9.12

Console Mast Handlebar Replacement ...................................................................... 41

9.13

Dual Action Handlebar Replacement .......................................................................... 42

TABLE OF CONTENTS

Содержание E3X-02

Страница 1: ...E 3 X 0 2 S U S P E N S I O N E L L I P T I C A L S E R V I C E M A N U A L...

Страница 2: ...CHAPTER 7 SERVICE MODE 7 1 Service Mode Overview 12 CHAPTER 8 TROUBLESHOOTING 8 1 Electrical Diagram 13 8 2 Error Codes on the Console 16 8 3 LCB LED Indicators 17 8 4 Troubleshooting Error 0x04A0 18...

Страница 3: ...acement 48 9 20 Handlebar Service 49 9 21 Testing the Suspension Elliptical 50 CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 Suspension Elliptical Specifications 51 10 2 Asse...

Страница 4: ...1 1 1 SERIAL NUMBER LOCATION SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION...

Страница 5: ...o not carry this unit by it s supply cord or use the cord as a handle Close supervision is necessary when the Suspension Elliptical is used by or near children or disable persons Do not use outdoors D...

Страница 6: ...ou plug Suspension Ellipticals into should not have anything else running on that same circuit besides other Suspension Ellipticals up to 3 per 15 amp circuit and 4 per 20 amp circuit The easiest way...

Страница 7: ...Maintain a clean area around equipment free from dust and dirt DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTA...

Страница 8: ...fitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the Suspension Elliptical before...

Страница 9: ...rogram setting UP DOWN LEVEL Easy information and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data COOL DOWN Puts the Ascent Trainer i...

Страница 10: ...ttings at regular intervals 1 Start pedaling press the workout button of choice 2 Select Time by using the UP or DOWN LEVEL keys and press ENTER 3 Select Weight by using the UP or DOWN LEVEL keys and...

Страница 11: ...LEVEL keys and press ENTER 5 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 6 The display will read 3 2 1 Begin and the program will start Heart Rate Protocols Heart rate is within...

Страница 12: ...n Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the va...

Страница 13: ...A 0 999 999 hours Total time for all programs displayed in hours Software Version N A N A N A Current version of console software Also able to check LCB and radio versions if needed Sound Mode On On...

Страница 14: ...e version is A just leave this blank Second Layer YY MM nnnnn YY is the year 11 12 MM is the month e g 08 09 10 nnnnn is the actual serial number Use the UP DOWN LEVEL keys to navigate the layers and...

Страница 15: ...me 0 999999 Manually sets the Accumulated Distance and Time Service 4 CSafe RF Test Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Service 5 Error Log Shows the last 10 err...

Страница 16: ...13 8 1 ELECTRICAL DIAGRAMS CHAPTER 8 TROUBLESHOOTING...

Страница 17: ...14 8 1 ELECTRICAL DIAGRAMS CONTINUED G14 HAND PULSE CONNECTION WIRE CHAPTER 8 TROUBLESHOOTING...

Страница 18: ...15 8 1 ELECTRICAL DIAGRAMS CONTINUED CHAPTER 8 TROUBLESHOOTING P21 DIGITAL COMMUNICATION WIRE...

Страница 19: ...8V or over 15V Check the wire connections at the battery Replace the battery 0x0441 B When the UCB implements a command the LCB is not receiving this command Check the machine type in Engineering Mod...

Страница 20: ...Generator has no RPM output Normal for a powered unit if the unit is self powered and the LED is still OFF replace the generator If LED 8 is OFF Bad communication between the UCB and LCB Check the co...

Страница 21: ...1 is OFF No AC power cord plugged in Normal for an unpowered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks SOLUTION IF L...

Страница 22: ...able power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depend...

Страница 23: ...CKING OR CREAKING NOISE POSSIBLE CAUSES 1 The pedal is on the pedal arm too loosely 2 The axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on...

Страница 24: ...e the safety key or headphone wiring c There are some things that will interfere with heart rate signals These include florescent lighting electric dog fences large electrical motors cell phone towers...

Страница 25: ...the incoming AC power to the LCB If the incoming power is not correct replace the power cord c Replace the LCB if all power components are OK and there are AC volts to the LCB 2 Remove the front disk...

Страница 26: ...ckwise Figures A B 2 Remove the 3 screws holding the disk to the axle Figure C 3 Remove the disk Figure D 4 Reverse Steps 1 3 to install a new disk NOTE The 3 screws removed in Step 2 should be torque...

Страница 27: ...cure the handlebar so that it is out of the way Figure D 4 Remove the front disks as outlined in Section 9 1 5 Detach the pedal arm from the crank bearing assembly Figure E 6 Remove the 2 screws that...

Страница 28: ...the unit Figure H 9 Remove the 2 screws to disassemble and remove the middle stabilizer sweat cover Figures I J 10 Remove the 1 screw exposed when the cup holder is removed holding the orange slot cov...

Страница 29: ...other Figure M 13 Turn the crank to the slotted portion of the shroud Figure N 14 Remove the front shrouds for frame access Figures O P 15 Reverse Steps 1 14 to install new shrouds NOTE The bolt nut...

Страница 30: ...disks from the machine as outlined in Section 9 1 3 Disconnect all wires from the LCB Figure A 4 Remove the 2 screws holding the LCB to the frame Figure B 5 Reverse Steps 1 4 to install a new LCB 6 Te...

Страница 31: ...ront shrouds as outlined in Section 9 2 4 Cut the cable tie holding the cable to the frame Figure A 5 Unplug the power cable connector of the generator Figure B 6 Loosen the nut holding the generator...

Страница 32: ...tor belt Figure F 10 Remove the generator from the frame 11 Reverse Steps 1 10 to install a new generator Re install the belts as outlined in Section 9 5 NOTE The 3 screws removed in Step 7 should be...

Страница 33: ...ned in Section 9 4 5 To install a new belt first put the belt installation tool on the pulley Figure A 6 Put the new belt on the installation tool Figure B 7 Turn the pulley until the belt is installe...

Страница 34: ...e pulley counter clockwise until there is enough slack in the belt to remove it Figures A B 4 Install the replacement belt and reverse necessary steps to secure the assembly until the belt is tight NO...

Страница 35: ...e Figure B 5 On the left side of the frame remove the retaining ring that holds the pulley axle bearing into the frame Figure C 6 Remove the pulley axle set assembly from the frame Clean any debris fr...

Страница 36: ...f the frame remove the retainer clip that holds the drive axle bearings in the frame Figure A 5 Install an M10 screw into the drive axle Figure B 6 Turn the screw until the head is close to the drive...

Страница 37: ...igure I 13 Mount the other tool from Figure H behind the bearing cap portion of the tool Use the M10 x 65L screw with a washer and a nut to attach the tool to the drive axle Figure J 14 Turn the screw...

Страница 38: ...asher and a nut to attach the tool to the drive axle Figure O 19 Turn the screw at least 4 full revolutions into the drive axle Then turn the nut until it is close to the cup portion of the tool Figur...

Страница 39: ...Use a screwdriver to remove the iron plate from the drive axle Figures S T 23 Re install the belts as outlined in Sections 9 5 and 9 6 24 Test the Suspension Elliptical as outlined in Section 9 21 FIG...

Страница 40: ...w should be at least 40 long into the crank hole Then turn the screw until the crank can be separated from the axle Figure B 5 Install the replacement crank There should be a 4mm gap between the end o...

Страница 41: ...e A 3 Disconnect the console cable and other wiring and remove the console Figure B 4 Connect the wire connections to the new console 5 Carefully push the wires into the console and mast until they ar...

Страница 42: ...t the cord from the machine 2 Remove the console as outlined in Section 9 10 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overlay Figure B 5 Clean the console area wi...

Страница 43: ...Figure G 10 Press down on the corners of the overlay to keep it in place then remove the protective film Figure H I 11 Once the overlay is in the correct position press down on the overlay with a clot...

Страница 44: ...fully remove the wires from inside the console mast until the connectors on the ends come free and disconnect Figure C 5 To install a new handlebar assembly connect the new handlebar and carefully pus...

Страница 45: ...bolts that hold on the pivot cap and remove the cap Figure C 4 Unplug and separate the heart rate connector exposed once the pivot cap is removed Then remove the 4 screws that hold the dual action ha...

Страница 46: ...that hold the plastic pedal to the foot plate Figure B 3 Remove the plastic foot pedal Figure C 4 Clean the foot plate to remove any rubber or debris 5 Reverse Steps 1 4 to install a new foot pedal 6...

Страница 47: ...her Figure D 5 The swing arm can now be separate from the pedal arm Figure E 6 Remove the bolt that holds the link arm to the pedal arm and remove the pedal arm Figure F 7 Reverse Steps 1 6 to install...

Страница 48: ...ushings where the dual action handlebar meets the link arm Figure B 3 Remove the bolt that holds the link arm to the pedal arm and remove the link arm Figure C 4 Reverse Steps 1 3 to install a new lin...

Страница 49: ...turn it into the shaft Figure D 5 Use a mallet to hit the head of the bolt until the swing arm can be separate from the pedal arm and remove the pedal arm Figures E F 6 Reverse Steps 1 5 to install a...

Страница 50: ...r pivot joint of the vertical stabilizer arm Figure C 3 Remove the vertical stabilizer arm Figure D 4 Reverse Steps 1 3 to install a vertical stabilizer arm NOTE Tighten the bolt removed in Step 2 to...

Страница 51: ...LACEMENT 1 Remove the screw that holds the plastic cover on the arm Figures A B 2 Remove the incline arm cover Figure C 3 Reverse Steps 1 2 to install a new incline arm FIGURE C FIGURE B FIGURE A CHAP...

Страница 52: ...screwdriver from the underside of the bar 2 Once the screws are removed lift the part carefully then disconnect any wire connections to fully remove the part This includes the resistance buttons and h...

Страница 53: ...any exercise modes stand on the machine and hold the handlebars while initiating movement to simulate exercising While moving listen for any odd noises or squeaks 3 After stopping movement press the...

Страница 54: ...ined Multi Language Display No Accessible through Manager Mode English German French Italian Spanish Dutch Portuguese Swedish and Finnish Resistance Levels 25 Workouts Manual Rolling Intervals Fat Bur...

Страница 55: ...9 GRADE MINIMUM GREEN 5 SCREW M5 X 0 8P X 10L YELLOW 2 SCREW M5 X 0 8 X 12L BLACK 2 BAGS 4 SPRING WASHER 8 2 X 15 4 X 2 0T BLACK 2 BAGS 4 SOCKET HEAD CAP SCREW M8 X 1 25P X 20L 10 9 GRADE MINIMUM BLA...

Страница 56: ...53 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS STEP 1 CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 57: ...54 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 2 RED HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 58: ...55 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 3 PINK HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 59: ...56 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED Torque this bolt to 80 N m STEP 4 GREEN YELLOW HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 60: ...57 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 5 RED HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 61: ...58 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 6 CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 62: ...59 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 7 BLUE BLACK HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 63: ...60 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 8 WHITE HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 64: ...61 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 9 PINK HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 65: ...62 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 10 PINK HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 66: ...63 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 11 PINK HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 67: ...64 10 3 SUSPENSION ELLIPTICAL ASSEMBLY STEPS CONTINUED STEP 12 PINK HARDWARE BAG CHAPTER 10 SUSPENSION ELLIPTICAL SPECIFICATIONS AND ASSEMBLY GUIDE...

Страница 68: ...l for optimum use Once you have placed your unit where you intend to use it raise or lower one or both of the adjustable levelers located on the bottom of the frame Use a 6mm Allen wrench through the...

Страница 69: ...IX FW UCB Figure A 6 Insert the USB drive into the USB port on the console Figure B 7 Follow the sequence below to get to the software wanted Press TOGGLE DISPLAY 1 TOGGLE DISPLAY 3 TOGGLE DISPLAY 2 R...

Страница 70: ...67 NOTES...

Страница 71: ...68 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO...

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