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10.3 ASSEMBLY INSTRUCTIONS

ATTENTION

After assembly and installation is complete, the treadmill will need to be calibrated using the auto-calibration procedure outlined in Section 3.4.

DO NOT stand on the belt while the auto-calibration sequence is in progress.

Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the

contents of the hardware package for completeness. Contact Matrix customer service at 866.693.4863 to report any missing items.

ASSEMBLY INSTRUCTIONS

Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure.

To ensure correct assembly of the treadmill, carefully read and follow these steps:

Remove the motor cover(s) and set aside. The motor cover(s) need

to be removed to gain access to the motor compartment so that wire

harness connections can occur.

Open Blue Assembly Bag. Assemble both the left and right console

masts to the treadmill base using item 11 hex head cap screw and

item12flatwasher.Threadtheconsolecablethroughtheright

console mast as you attach it.

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

Содержание T1X-03AC

Страница 1: ...T 1 X 0 3 A C T R E A D M I L L S E R V I C E M A N U A L...

Страница 2: ...ng Engineering Mode 14 6 2 Engineering Mode Overview 14 CHAPTER 7 SERVICE MODE 7 1 Using Service Mode 15 7 2 Service Mode Overview 15 CHAPTER 8 TROUBLESHOOTING 8 1 Electrical Diagram 16 8 2 MCB Wiring...

Страница 3: ...13 Emergency Stop Switch Replacement 52 9 14 Console Frame Replacement 54 9 15 Heart Rate Board Service 55 9 16 Speed and Incline Keypad Replacement 56 9 17 Handlebar Frame Replacement 57 9 18 Heart...

Страница 4: ...1 1 1 SERIAL NUMBER LOCATION CHAPTER 1 SERIAL NUMBER LOCATION...

Страница 5: ...ad all instructions before operating the Matrix Treadmill Please leave a 78 75 2000 mm x 39 50 1000 mm landing zone behind the treadmill This zone is to allow easy access to the treadmill and gives th...

Страница 6: ...rsons that may be associated with using this product An appliance should never be left unattended when plugged in Unplug from the outlet when not in use and before putting on or tak ing off parts This...

Страница 7: ...l No lamps vending machines fans sound systems or any other item should lose power when you perform this test Non looped isolated neutral grounding means that each circuit must have an individual neut...

Страница 8: ...und the equipment free from dust and dirt 3 1 RECOMMENDED CLEANING TIPS 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supp...

Страница 9: ...ency stop button and cord for proper operation MONTHLY MAINTENANCE ITEMS 1 Inspect the power cord for damage inspect the hand grip areas and inspect the emergency stop button and cord for proper opera...

Страница 10: ...elt position If it is moving to the right tighten the right bolt by turning it clockwise 1 4 turn and loosen the left bolt 1 4 turn If it is moving to the left tighten the left bolt by turning it cloc...

Страница 11: ...by wiping the edges of the belt and deck and up to 2 under the belt with a clean dry cloth To tell if your deck and belt combination needs to be replaced 1 Have someone between 150 200lbs run on the...

Страница 12: ...ill must be returned to its original position in order to allow normal operation of the unit STOP Ends workout and shows workout summary data PAUSE Pauses workout Pause duration can be set in Manager...

Страница 13: ...intensity using the INCLINE or SPEED KEYS and press ENTER 3 Enter the desired workout length using the INCLINE or SPEED KEYS and press ENTER 4 Enter the user s weight the user s weight is used to calc...

Страница 14: ...at 4 5 mph 7 2 kph STAGE 2 After one minute the treadmill incline will increase to 2 STAGE 3 After one minute the treadmill speed increases to 5 0 mph 8 0 kph STAGES 4 THROUGH 11 After every odd minut...

Страница 15: ...4 10 00 74 9 11 1 10 15 76 3 11 2 10 30 77 7 11 3 10 45 79 1 11 4 11 00 80 CARDIOVASCULAR FITNESS PERCENTILES Males VO2 max ml kg min 0 29 30 39 40 49 50 59 SUPERIOR 58 8 58 9 55 4 52 5 54 0 52 5 50...

Страница 16: ...KILOMETER Total distance on treadmill not editable TO RESET Press and hold INCLINE DOWN and SPEED DOWN for 3 5 seconds ACCUMULATED TIME N A N A 65 000 HOURS HOUR Total time on treadmill not editable T...

Страница 17: ...DISTANCE Measurement unit used for calorie calculations distance and speed Pause Time 30 SECONDS 5 SECONDS 10 MINUTES SECOND MINUTE Controls the maximum time the treadmill can be paused during a worko...

Страница 18: ...NTER to save 7 Press the EMERGENCY STOP to exit Service Mode FIGURE A 7 2 SERVICE MODE OVERVIEW CHAPTER 7 SERVICE MODE CODE DEFAULT OPTIONS DESCRIPTION Service 1 Display Test Press the ENTER key repea...

Страница 19: ...16 8 1 ELECTRICAL DIAGRAMS CHAPTER 8 TROUBLESHOOTING...

Страница 20: ...17 8 1 ELECTRICAL DIAGRAMS CONTINUED CHAPTER 8 TROUBLESHOOTING DIGITAL COMMUNICATION WIRE N59 PULSE GRIP WIRE N71...

Страница 21: ...18 8 1 ELECTRICAL DIAGRAMS CONTINUED PULSE GRIP CONNECTING WIRE N70 CHAPTER 8 TROUBLESHOOTING...

Страница 22: ...19 8 2 MCB WIRING JP3 JP4 N L U V W JP3 Console Cable JP4 Incline Motor Cable N Power Input white L Power Input Black U Motor Wire red V Motor Wire White W Motor Wire Black CHAPTER 8 TROUBLESHOOTING...

Страница 23: ...TIONS PWM Console PWM signal light when the motor is running the light should flash COM Digital communication light FAULT The machine has stopped due to any C class error UP DOWN FF Incline motor stat...

Страница 24: ...input voltage over range C 02A8 Inverter circuit of motor drive failed Motor resistance closed C 02AD LCB over temperature LCB over temperature C 02B5 Inverter senses that the normal rated current is...

Страница 25: ...ection 3 5 c If auto calibration fails press GO and attempt to incline the treadmill Check the MCB UP and DOWN FF LEDs Figure A If the LEDs do not light up when incline is commanded replace the consol...

Страница 26: ...AUSE a 01A4 Main motor U phase disconnection b 01A5 Main motor V phase disconnection c 01A6 Main motor W phase disconnection 2 SOLUTION a Check the connection of the motor cable at the MCB Figure A b...

Страница 27: ...Main motor over current of 7 Amps b 01AD Motor over temperature c 02B6 Speed up is over current d 02B7 Speed down is over current e 02B8 Running status over current 2 SOLUTION a See Section 3 6 for ch...

Страница 28: ...CAUSE a Inverter error 2 SOLUTION a When the display is showing an 01AB error the MCB Fault LED should be lit Figure A b If the MCB Fault LED is not lit replace the console c If the MCB Fault LED is...

Страница 29: ...SOLUTION a Check the connection of the motor cable at the MCB Figure A b Use a multi meter to check the motor cable for resistance at 3 points Figures B C D c If the motor cable displays an ohm value...

Страница 30: ...ERROR MESSAGE 02A1 02A2 1 CAUSE a 02A1 Over AC power input voltage b 02A2 Over low DC bus voltage 2 SOLUTION a Use a multi meter to check if the input power is over 260V b If the power outlet is ok re...

Страница 31: ...b Use a multi meter to check the motor cable for resistance at the 2 blue wires in the cable Figure B c If the blue wires of the motor cable display an ohm value replace the motor d If the blue wires...

Страница 32: ...s 2 SOLUTION a Use a multi meter to check the motor cable for resistance at 3 points Figures A B C b If the motor cable displays an ohm value over 4 replace the motor c If the motor cable displays an...

Страница 33: ...ESSAGE 02B9 02BA 02BC 02BD 1 CAUSE a 02B9 The inner memory IC data write error b 02BA The inner memory IC data read error c 02BC Ground connection or fuse error d 02BD Inverter hardware interrupt erro...

Страница 34: ...a No communication response 2 SOLUTION a If an 04A0 error is displayed MCB Com LED should not be lit Figure A b Check the connection of the digital communication wire at the MCB Figure B c Replace th...

Страница 35: ...grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Re center the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap...

Страница 36: ...pad should look similar to Figure B If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known 3 Verify how your TV is mounted compare your machine to Figure C...

Страница 37: ...If Step 1 does clear your picture check the internal cables and fittings inside your machine Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the ends of the cables...

Страница 38: ...the base of the treadmill Figure D 3 After you have verified all connections are secure and a problem still exists verify power at the outlet Figure D If the outlet is not outputting 120 Volts check...

Страница 39: ...re at the TV Figure B and the console Figure C 4 If the TV does not power on with the TV keypad attempt to power on the TV using the small handheld remote that came with the TV Figure D Used for chang...

Страница 40: ...to the frame so you will have to pull up with some force Figure B 3 Figure C shows the motor area with the motor cover removed 4 Reverse Steps 1 3 to install a new motor cover NOTE When reinstalling...

Страница 41: ...ove both roller adjustment screws using an 8 mm Allen wrench Figure B 3 Remove the rear roller from the running belt Figures C D 4 Reverse Steps 1 3 to install a new rear roller 5 Test the treadmill f...

Страница 42: ...running deck from the running belt Figures B C 4 Reverse Steps 1 3 to install a new running deck NOTE The running deck is waxed on both sides so the opposite side surface may be usable New deck surfac...

Страница 43: ...m Allen wrench loosen the nut with a 13 mm socket Figure A B 3 For the rear cushion hold the cushion and remove the 13 mm nut Figure C 4 Reverse Steps 1 3 to install new deck cushions 5 Test the tread...

Страница 44: ...Allen wrench Figures B C 4 Use a hook or loop of wire to remove the spring from the drive belt tensioner The tensioner should now pivot away from the drive belt Figure D 5 Remove the drive belt from...

Страница 45: ...4 Remove the front roller as outlined in Section 9 5 5 Remove the running belt Figures A B 6 Reverse Steps 1 5 to install a new running belt NOTE New running belts should ALWAYS be installed on a new...

Страница 46: ...il off the back of the treadmill Figures C D 4 Reverse Steps 1 3 to install a new side rail NOTE After reinstalling the side rail make sure the rear end cap is on first before tightening the screws fo...

Страница 47: ...ng each side of the MCB to the frame Figures A B 5 Remove the MCB Figure C 6 Reverse Steps 1 5 to install a new MCB Make sure that all wires removed during Step 3 are re connected NOTE There will be a...

Страница 48: ...wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure B 5 With the tension on the drive belt relieved it can be walked off...

Страница 49: ...CB Figure F 9 Remove the 4 screws holding the motor to the frame Figure G 10 Remove the motor from the treadmill 11 Reverse Steps 1 10 to install a new motor NOTE Be sure that the motor isolator pad i...

Страница 50: ...3 Use a hook or loop of wire to remove the spring from the drive belt tensioner Figure A 4 The tensioner should now pivot away from the drive belt Figure B 5 With the tension on the drive belt relieve...

Страница 51: ...t the roller and remove the old drive belt Figure G 9 Reverse Steps 1 8 to install a new drive belt NOTE After installing a new belt check it for correct alignment to the motor pulley before setting t...

Страница 52: ...he treadmill and support it so that the front wheels are off the floor or the unit may be tipped on its side Figure A 4 Remove the cotter pin from the elevation rack pin Figure B 5 Remove the elevatio...

Страница 53: ...ting bracket Figure F 9 Lift the incline motor away from the treadmill Figure G 10 Reverse Steps 1 9 to install a new incline motor NOTE When installing a new incline motor make sure to replace the wh...

Страница 54: ...lding the back cover onto the console Figure A 3 Remove the four 6 mm screws from underneath the console Figure B 4 Disconnect the 3 wire connections from the console Figure C 5 Remove the console Fig...

Страница 55: ...ve the 2 screws holding the red emergency stop key to the emergency stop frame Figure A 4 Remove the 2 screws holding the emergency stop frame to the console frame Figure B 5 Use a flat screwdriver to...

Страница 56: ...ency stop switch Figure F 8 Once the tabs are depressed the emergency stop can be removed from the emergency stop frame Figure G 9 Reverse Steps 1 8 to install a new emergency stop switch NOTE If repl...

Страница 57: ...de holding the console frame to the handlebar frame Figure A 4 Remove the console frame from the handlebar frame NOTE The console cable wiring will need to be removed from the console frame as it is r...

Страница 58: ...onsole frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B 6 Disconnect the wire connections that go to the heart ra...

Страница 59: ...frame Figure A 5 Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way Figure B 6 Disconnect the ribbon cable o...

Страница 60: ...nsole mast Figure A 5 Lift the handlebar frame up and away from the console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it...

Страница 61: ...console mast Figure B NOTE The console cable wiring will need to be removed from the handlebar frame on the user s right side as it is removed 6 Remove the screw on each side holding the heart rate ha...

Страница 62: ...2 halves of the heart rate grip Figure B 4 Unplug the wires from the top and bottom plate and remove the heart rate grip Figure C 5 Reverse Steps 1 4 to install a new heart rate grip NOTE When instal...

Страница 63: ...the console mast to the base frame Figure A 7 Remove the console mast NOTE You will need to pull the console cable wiring through the hole in the bottom of the right side console mast Figure B 8 Rever...

Страница 64: ...e procedure in Section 3 5 3 Once Auto Calibration has been run and the running belt is centered press GO on the display Listen for any odd noises or squeaks 4 Press the INCLINE UP key until the tread...

Страница 65: ...Display Type Alphanumeric LED Display Feedback Speed Incline Elapsed Time Distance Pace Heart Rate Time Remaining Calories Workouts Manual Rolling Hills Fat Burn 5K Target HR Gerkin Protocol One Butt...

Страница 66: ...Blue 12 Flat Washer 8 2 x 19 2 0t 8 Blue 13 Hex Head Cap Screw M8 x 1 25P x 15L 6 Black 14 Button Head Screw M8 x 1 25P x 25L 6 White 15 Flat Washer 8 2 x 19 x 2 0t 6 White CONSOLE SET PART PART NAME...

Страница 67: ...693 4863 to report any missing items ASSEMBLY INSTRUCTIONS Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure To ensure correct assembly...

Страница 68: ...the console masts using item 15 button head screw and item 12 flat washer Pull the HR wires through the handlebar using the wire pull Pull the mast wire through the handlebar Assembly tip Look at the...

Страница 69: ...d connect the HR handlebar wires Make all appropriate wire connections within the motor compartment NOTE For the T1x only two connections need to be made in the motor compartment Open Yellow Console A...

Страница 70: ...cord holder with item 22 button head screw If your hardware pack is missing item 22 check to see if the screws are already assembled on the treadmill Replace the motor cover s and power the treadmill...

Страница 71: ...12 3 Remove the console back cover 4 Unplug and remove the lower keypad overlay from the console 5 Install a the new entertainment keypad overlay from the TV bracket kit FIgure A 6 Plug the new keypa...

Страница 72: ...ect the coax cable TV power wire and controller signal wire that you fed through the hole in the handlebar frame in Step 9 to the cables coming out of the TV bracket Figure K NOTE There is a wire in t...

Страница 73: ...e of the treadmill Figure O NOTE Matrix does not provide any external coax cables it is the responsibility of the club to provide these cables All coax cables should have a signal strenght of 10db 18...

Страница 74: ...MATRIX FW UCB Figure A 6 Insert the USB drive into the USB port on the console Figure B 7 Press MANUAL and PAUSE simultaneously for 3 seconds to choose the correct software version Figure C 8 Wait unt...

Страница 75: ...72 NOTES...

Страница 76: ...73 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1...

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