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ROLLER SOLUTIONS

— Use and Maintenance Instructions (cont.)

INDEX

SAFETY WARNING

II.

BASIC TOOLING INFORMATION

III. TOOL ASSEMBLY / DISASSEMBLY

IV. INSTALLATION AND OPERATING INSTRUCTIONS

TROUBLESHOOTING

VI. TOOL MAINTENANCE

VII. MACHINE SPECIFICS AND PROGRAMMING

Dimensions in Inches(millimeters) © Mate Precision Technologies Inc. mate.com

LIT01152 Rev B

Mate Precision

Technologies

• 1295 Lund Boulevard • Anoka, Minnesota 55303 USA • Phone 763.421.0230 • 800.328.4492 • Fax 763.421.0285 • 800.541.0285

The Mate Logo is a registered trademark of Mate Precision

Technologies

Inc.

Mate Roller Solutions is a registered trademark

of Mate Precision

Technologies

Inc.

Содержание ROLLER SOLUTIONS ROLLING OFFSET

Страница 1: ... Phone 763 421 0230 800 328 4492 Fax 763 421 0285 800 541 0285 OPERATOR S MANUAL Trumpf Punch Press ROLLING SHEAR ROLLING RIB ROLLING OFFSET ROLLING PINCHER The Mate Logo is a registered trademark of Mate Precision Technologies Inc Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc ROLLER SOLUTIONS Use and Maintenance Instructions ...

Страница 2: ...ate Precision Technologies 1295 Lund Boulevard Anoka Minnesota 55303 USA Phone 763 421 0230 800 328 4492 Fax 763 421 0285 800 541 0285 The Mate Logo is a registered trademark of Mate Precision Technologies Inc Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc ...

Страница 3: ...E 9 VII MACHINE SPECIFICS AND PROGRAMMING 10 Dimensions in Inches millimeters Mate Precision Technologies Inc mate com LIT01152 Rev B Mate Precision Technologies 1295 Lund Boulevard Anoka Minnesota 55303 USA Phone 763 421 0230 800 328 4492 Fax 763 421 0285 800 541 0285 The Mate Logo is a registered trademark of Mate Precision Technologies Inc Mate Roller Solutions is a registered trademark of Mate...

Страница 4: ...n Technologies Roller Solutions tooling represents a unique and innovative approach to sheet metal fabrication The operation of this tooling is unlike any other style of tooling manufactured for use in a turret punch press Therefore it is imperative that all persons involved in the operation and programming of the turret punch press read and become thoroughly familiar with the entire contents of t...

Страница 5: ...are not acceptable both the upper and lower wheel assemblies must be replaced Please follow the instructions provided in Assembly Disassembly 4 The Rolling Rib and Rolling Offset tools can be used on thicker materials but the results may not be satisfactory 5 The Rolling Pincher tool can be used on any of the above listed materials B Interchangeability with Other Tools from Mate Components are not...

Страница 6: ...nd Rolling Pincher 20mm for the Rolling Rib and Rolling Offset B Die Wheel Disassembly 1 On the Rolling Shear and Rolling Pincher remove the die cap by unscrewing the four M5 cap screws from the bottom of the die base The Retaining Ring also needs to be removed 2 On the Rolling Shear remove the roll pin 3 Using a piece of soft brass or aluminium drive out the wheel assembly Be careful not to mark ...

Страница 7: ...ompletely engages both sides of the punch face and is below the surface of the punch D Punch Wheel Disassembly 1 Rolling Shear tool Remove the roll pin from the punch body by tapping it out with a small rod Secure the body firmly Insert a screwdriver under the punch wheel and pry upward being careful careful not to mark the cutting edge 2 Other Mate Roller Solution tooling Remove the four M3 screw...

Страница 8: ...SHEET ON THE MACHINE A Sheet Clamping If at all possible you should clamp the sheet along its long side rather than its short side Make sure the clamps are positioned near the edges of the sheet B Sheet Lubrication The sheet must be lubricated if you are running aluminium or hot dipped galvanized materials Mate recommends the use of X Cel Sheet Lubricant Lubrication should be applied to both sides...

Страница 9: ... mm or thinner is over 20 500mm from the clamps Slow your machine speed Approximately 120 37 meters per minute is recommended on straight lines You are running toward the clamps Run the tool away from the clamps The wheel is not turning Clean and lubricate the tool See Installation Operating Instructions Inspect the bearings for flat spot Strips are twisting Rolling Shear Alternate the tool angle ...

Страница 10: ...g Shear 30 Rolling Pincher 31 Forming Rolling Offset 32 Beading Rolling Rib Stripper type No stripper Opt Form HT VU value 1 B Tool Length Adjustment 1 All tool length adjustment is done via the punch technology table PTT for the specific tool 2 The tips of the Rolling Pincher must never touch Final stroke adjustment with this tool is critical Approximately 0 1mm of material should remain for the ...

Страница 11: ...than 4 0mm F Starting Location 1 When running the tool in a straight line always start in the middle of the sheet or at the edge Do not roll through hole Stop the tool at the edge of the hole move to the other side and start rolling again G Penetration of Material 1 When using the Rolling Shear if you make a cut and it fails to penetrate the material DO NOT re cut in the same place to set the stro...

Страница 12: ...om the clamps 4 The start point must always be located inside the sheet 5 The Rolling Shear tool must never be run without material as cutting edges will be damaged 6 The wheel tool must always be removed from the punch adapter before switching the machine off 7 A tangential withdrawal motion of at least 6mm must be programmed after each cut 8 Inside corners must be punched free at least 6mm 9 Ang...

Страница 13: ...gies Inc mate com LIT01152 Rev B Mate Precision Technologies 1295 Lund Boulevard Anoka Minnesota 55303 USA Phone 763 421 0230 800 328 4492 Fax 763 421 0285 800 541 0285 The Mate Logo is a registered trademark of Mate Precision Technologies Inc Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc ...

Страница 14: ...Phone 763 421 0230 Fax 763 421 0285 The Mate Logo is a registered trademark of Mate Precision Technologies Inc Mate Roller Solutions is a registered trademark of Mate Precision Technologies Inc Mate Precision Technologies Inc mate com ...

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