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November 2004 / Masterlink MICC / EN

 

19

 

Charge Efficiency Factor  C.E.F (H04) 

 
The  third  level  is  the  C.E.F  (Charge  Efficiency 
Factor).  Every  combination  of  battery  and 
charger has an total efficiency. This means that 
there must be more Ah charged into the battery 
than  are  used.  A  standard  wet  type  lead  acid 
battery 

has 

an 

efficiency 

of 

approx.  

80  %,  a  gel  type  battery  has  an  efficiency  of 
approx.  90  %.  The  efficiency  of  a  battery  is 
improved after it has been used for 5-10 cycles. 
For  the  rest  of  the  lifetime  of  the  battery  the 
efficiency  will  slowly  decline  depending  on  its 
age  and  the  number  of  discharge  cycles.  If  an 
efficiency  of  70  %  is  reached,  it  will  basically 
mean that the battery is at the end of its lifetime 
and needs to be replaced. The changing of the 
efficiency means that it is necessary to calculate 
the efficiency every charge and discharge cycle. 
The  C.E.F.  is  not  only  for  the  reading  of  the 
charge  and  discharge  information  of  the  
MICC,  but  also  for  the  calculation  of  the  time 
remaining function.  
 

Number of cycles (H05) 

 

The  fourth  level  gives  information  about  the 
number of   35 % (low battery set point) cycles 
used from the battery after the Masterlink MICC 
was  set  up  or  after  the  Masterlink  MICC  was 
reset to factory settings. 
 
The  number  of  cycles  a  battery  can  handle 
depends strongly on the type of battery and its 
quality.  One  cycle  is  reached  if  the  battery  is 
discharged from 100 % state of charge down to 
0  %  followed  by  a  charge  up  to  100  %.  One 
cycle  is  also  reached  if  a  battery  is  discharged 
twice  to  50  %  and  charged  back  to  100  %  or 
discharged  four  times  25  %  and  charged  to  
100 % etc.  

A  normal  cranking  battery  can  perform  approx. 
50-80  cycles  before  the  end  of  its  cycle  life  is 
reached.  A  semi  traction  battery  can  perform 
about  200-250  cycles  and  full  traction  batteries 
can handle 1000-1500 cycles before the end of 
their  cycle  lifetime  is  reached.  The  number  of 
cycles  the  battery  is  used  together  with  the 
C.E.F.  of  the  battery  gives  a  reasonable 
indication  about  how  long  the  battery  can  be 
used before it needs to be replaced.  
 
Every  time  the  battery  is  discharged  below  
35 % of its rated capacity and charged back to 
at  least  85  %  of  its  capacity,  one  cycle  is 
counted. 

 
Software version (H06) 

 
The fifth level of this menu displays the software 
version  installed  in  your  MICC.  This  software 
version can be used for future references.  
 

Error status (H07) 

 
The  sixth  level  shows  the  error  status  (see  the 
low battery alarm settings for more information).  
 
At  this  level  it  is  possible  to  return  to  the  user 
menu  by  means  of  the 

Set-up

 

button

.  Also  if 

none  of  the  buttons  are  used  for  15  sec  the 
MICC returns to the users menu.  
 

Select 

C.E.F. 
  90 %

 

Select 

SOFTWARE VER. 
 1.02 

Select 

ERROR STATUS 
 NONE

 

Select 

 NUMBER CYCLES 
    10

Содержание 70403105

Страница 1: ...ANUAL MASTERLINK MICC MASS INVERTER CHARGER CONTROL MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 www mastervolt com Language English Version V4 0...

Страница 2: ...2 November 2004 Masterlink MICC EN...

Страница 3: ...ials needed for installation 7 3 3 Step by Step installation 8 3 4 Installation of an external alarm 10 3 5 Connection of the charger and the inverter 10 4 SYNCHRONISATION AND SETTING THE BATTERY CAPA...

Страница 4: ...ting alarm function 26 10 2 Exponent adjustment 26 10 3 Reset menu 27 11 ADDITIONAL INFORMATION 28 11 1 The Peukert Exponent 28 11 2 Time Remaining CEF History 29 12 GENERAL BATTERY INFORMATION 30 13...

Страница 5: ...This manual has 16 chapters 1 2 Guarantee Specifications Mastervolt guarantees that this unit has been built in accordance with the legally applicable standards and specifications Should work take pla...

Страница 6: ...the Masterlink MICC at locations where there is danger of gas or dust explosion 3 Use other than as mentioned under 2 is not considered to be consistent with the intended purpose MASTERVOLT is not li...

Страница 7: ...x0 25 mm shielded twin twisted pair x Or One cable 2x0 25 mm shielded twisted pair and three normal 2 core cables 2x0 25 mm x Two 6 pole modular communication cables RJ12 cross wired see figure 1 to c...

Страница 8: ...nk MICC 4 Run the twisted wired cable 2x 0 25 mm between the shunt and the Masterlink MICC Be sure that the wires are long enough to be connected at the left side of the shunt The shunt s output volta...

Страница 9: ...the total stand by power consumption will be reduced from 50mA to 30mA if the Mass Combi is switched off by means of the Inverter button on the Masterlink MICC panel When installed it is not possible...

Страница 10: ...the Masterlink MICC to the charger or inverter If it is necessary to disconnect batteries and charger inverter then first disconnect Masterlink MICC from the charger inverter For an appropriate operat...

Страница 11: ...ry signal n o Chassis ground or Ship s ground in case required Shunt 500A 50mV Minus DC distribution MASS INVERTER CHARGER CONTROL AC present Select Inverter Charger Time remain 03 hr 20 min Float Abs...

Страница 12: ...ion LED flashes Press the Ah Time button shortly to display the battery capacity Adjust the required capacity of the main battery by pressing the Set up button If the Select button is held for five se...

Страница 13: ...ED is flashing Now press the Set up button shortly to enter the program menu Press the Select button 4 times shortly until the HFC MODE is displayed Select the required setting using the Set up button...

Страница 14: ...e major parts remote control of the battery charger remote control of the inverter and retrieving information you re your batteries see figure 6 5 2 Remote control of the battery charger By pressing t...

Страница 15: ...ication LED flashes Press the Charger button shortly to display CURRENT CONT Adjust the desired output current 10 100 by pressing the Set up button If the Select button is held for five seconds the ar...

Страница 16: ...rter By pressing the Inverter switch the inverter can be switched on and off After a few seconds the Inverter LED illuminates when the inverter is in operation AC output Figure 7 Set up drawing user l...

Страница 17: ...rge of the battery This value is automatically compensated by the charge efficiency factor C E F and the Peukert exponent check chapter 11 for more information about the C E F and about the Peukert ex...

Страница 18: ...H03 The second level shows the Peukert exponent Standard batteries are rated for a 20 hour discharge This means that a 100 Ah battery can supply 5 amps for 20 hours before a voltage of 1 75 volt cell...

Страница 19: ...a battery can handle depends strongly on the type of battery and its quality One cycle is reached if the battery is discharged from 100 state of charge down to 0 followed by a charge up to 100 One cyc...

Страница 20: ...n level 1 DEPT 1 Charger Ahr time Volt Amp Inverter Select MICC Installer level Hold select 2 4 sec untill led flashes and select the function below DEPT 7 DEPT 7 A07 Exit level A07 Exit level M03 Set...

Страница 21: ...roll through the levels of this menu and adjust several alarm set points For more information see also the set up drawing figure 8 and figure 10 The numbers that are mentioned behind the levels corres...

Страница 22: ...attery voltage the alarm will be activated after 30 seconds This prevents the alarm being activated during a small dip in the battery voltage Low battery alarm off setting M03 The fourth level is used...

Страница 23: ...our rating and set the MICC according this value For 12 volt systems the capacities of all the installed batteries of the main battery bank can be added If a 24 volt battery system will be used all th...

Страница 24: ...easured at the output terminals of the charging system and therefore it is necessary for these voltages to be set approx 0 4 volt lower to compensate for the voltage drop in the wiring In the above me...

Страница 25: ...nction on or off The alarm status will still be shown in the display but the external alarm contact of the MICC will not be activated check chapter section for more information about alarm settings If...

Страница 26: ...ions Return to users menu M07 By pressing the Select button you can scroll to the EXIT LEVEL If this level is entered you can return to the user menu by means of the Set up button 10 2 Exponent adjust...

Страница 27: ...ased by means of the Set up button If the arrow is pointing upwards the set value can be increased Return to users menu A10 If this level is entered you can return to the user menu by means of the Set...

Страница 28: ...a high and one at a low discharge rate which are about the minimal and maximal discharge rate for your situation enables you to calculate a value n for the Peukert exponent which fits best to your si...

Страница 29: ...aches 1 75 V per cell 10 5V for a 12 V battery This would be equivalent to a discharge rate of 25 A for a 100 Ah battery If the battery delivered 67 134 Ah the appropriate Peukert s exponent would be...

Страница 30: ...available However using a generator to charge the battery up to more than 85 is not efficient The reason for this is that the charging current is strongly reduced after reaching 80 85 of the battery...

Страница 31: ...tion between battery side and system side chapter 3 3 Back light switches off after 15 seconds Unit in sleep mode Press one of the buttons or refer to chapter 9 step F01 to disable the sleep mode No a...

Страница 32: ...ger switched off because of a battery sense error The battery voltage sense wires are connected wrong or the charger has reached the maximum compensation value The charger compensates the voltage loss...

Страница 33: ...Measurement 7 35 volts 0 01 volt resolution Amperage Measurement 0 500 Amp 0 2A resolution 0 42A 2A resolution 42 500A Amp Hours Measurement 0 2000 Ah 1 Ah resolution Time remaining 0 255 hours 1 min...

Страница 34: ...Panel Minimum required dimensions for installing panel only width x height x depth 120 x 65 x 40mm Grey mounting box Dimensions grey mounting box width x height x depth 140 x 85 x 50mm Dimensions for...

Страница 35: ...onformity with the following provisions of the EC EMC directive EMC 89 336 EEG and amendments 92 31 EEC and 93 68 EEC The following harmonized standards have been applied Generic emission standard EN...

Страница 36: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 6971006 Email info mastervolt com...

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