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12

Problem

Cause

Corrective action

The tool does not work

The tool has not been connected to 
the air connection

The air supply closing valve is still 
closed

There is insufficient air pressure

Connect the tool to the air 
connection

Open the air supply closing valve

Use the correct air pressure 5-7 bar

Air is coming out of the

safety valve

The air pressure is too high

Use the correct air pressure 5-7 bar

The trigger does not 

work

There is insufficient air pressure

Use the correct air pressure 5-7 bar

The blind rivet nut

cannot be placed onto 

the mandrel

The incorrect mandrel/anvil set has 
been installed

Install the correct mandrel/anvil set

The blind rivet nut is 

not set correctly

Stroke is not set correctly 

There is insufficient air pressure

The capacity of the tool has been 
exceeded

Set correct stroke 

Use the correct air pressure

Use the correct tool

The tool does not 

completely release from 

the set rivet nut after 

trigger is released

Rivet nut has not set 
correctly

Push release button

The air supply unit 

cannot be turned 360°

The tool is still under air pressure

Close the air supply closing valve 
and depressurize the tool by 
operating the trigger

The tool does not 

perform well 

consistently

Requires service

Contact a service centre

7.  Trouble shooting

R

 EZM4000

Содержание EZM4000

Страница 1: ...Hydraulic pneumatic blind rivet nut tool R EZM4000 ...

Страница 2: ...he product as delivered by Masterfix Products bv Therefore Masterfix Products bv cannot be held liable for any damage resulting from deviations from the original specifications of the product The information available has been composed with the utmost care However Masterfix Products bv will not accept any liability with respect to any faults in the information nor for the consequences thereof Mast...

Страница 3: ...ent 5 2 4 Tools 5 2 5 Serial number 6 2 6 Type identification 6 3 Main components 7 3 1 Compoments 7 3 2 Mandrels anvils 7 4 Operation 7 4 1 Controls 7 4 2 360 revolvable air supply unit 7 4 3 Setting tool stroke 8 5 Use 9 6 Maintenance 11 6 1 Regular maintenance 11 6 2 Major maintenance 11 7 Trouble shooting 12 8 Technical data 13 9 Warrantee 14 10 CEconformity 14 EZM4000 ...

Страница 4: ... you can download it from www masterfix com 1 2 Icons in this manual The following icons and symbols have been used in this manual CAUTION Procedures requiring extra attention Read the manual Use safely goggles Use hearing protection Use safety gloves Manometer Magnetic field may influence operation or damage implants devices Should not be operated by people wearing electronic implants e g pacemak...

Страница 5: ...on G Air connection 2 2 Persons Use safety goggles This also applies to persons in the immediate surroundings Use hearing protection when the sound level exceeds 85 dB A Use safety gloves Keep your fingers away from the front when connecting the compressed air Never direct the tool at persons 4 A D C E G F R EZM4000 ...

Страница 6: ...et a constant air pressure to 5 7 bars maximum 7 bars 2 4 Tools Never use the tools when the anvil A is missing Check the tools for damage before connecting the air pressure Keep the tools in an optimum condition Switch off the closing valve F when the tools are not used Make sure that the flexible connection hose M is not pressurised when disconnecting Do not modify the tools in any way Only use ...

Страница 7: ... C Trigger I 360 revolvable air supply unit D Release button J Pneumatic body E Safety valve K Bracket F Air supply closing valve L Manual 3 2 Mandrels Anvils The delivered box contains mandrels and anvils M4 M8 M3 M10 M12 mandrels and anvils are available seperately D L 6 H E F G B J K R EZM4000 C A I ...

Страница 8: ...t When the air hose M obstructs work during use turn off closing valve F The 360º revolvable air supply unit I can then be rotated to a more suitable position C Trigger I 360 revolvable air supply unit F Air supply closing valve K Bracket I F M R EZM4000 K C J F ...

Страница 9: ...he diagrams below Maximum stroke is available when the stroke indicator is turned clockwise until it locks see diagram below Minimum stroke is achieved by turning stroke indicator anti clockwise until the last scale line is covered see diagram below o mm max stroke installed fig 4 3 a fig 4 3 b 6 mm min stroke installed R EZM4000 8 ...

Страница 10: ...5 Use Position the nipple G 1 4 Screw in correct ø mandrel Screw on correct ø anvil Set stroke indicator see 4 3 Set the correct air pressure Turn on the closing valve 9 1 2 3 4 5 6 R EZM4000 ...

Страница 11: ...ut ensure one mandrel thread is exposed Position the tool Press and hold the trigger until rivet nut has set Turn off closing valve 10 8 7 12 Release trigger allow tool to spin off 10 9 R EZM4000 If not correct see 4 3 11 ...

Страница 12: ...ft cloth Dismantle the mandrel see fig 6 1 b Clean using an air blow gun and soft cloth Clean front sleeve see fig 6 1 c using an air blow gun and soft cloth Lubricate mandrel after reassembly 6 2 Major maintenance Every 100 000 cycles tool must be completely dismantled and all seals and worn parts must be replaced This must be done only by a trained engineer or listed service center 11 fig 6 1 a ...

Страница 13: ...d onto the mandrel The incorrect mandrel anvil set has been installed Install the correct mandrel anvil set The blind rivet nut is not set correctly Stroke is not set correctly There is insufficient air pressure The capacity of the tool has been exceeded Set correct stroke Use the correct air pressure Use the correct tool The tool does not completely release from the set rivet nut after trigger is...

Страница 14: ... 23 mm P 80 mm D ø 99 mm Weight 1 65 kg Air Pressure 5 7 bar Pull force 6 bar 18 5 kN Air consumption per stroke 1 5l Max operating stroke 7 mm Capacity standard blind rivet nuts M3 M12 aluminium steel M3 M10 stainless steel 13 L1 L2 H S P D R EZM4000 ...

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