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FIXED-BASE ROUTER - 054-6908-8

FIXED-BASE ROUTER - 054-6908-8

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LED worklights

 (fig 7)

The router motor has 3 built-in worklights located 
around the collet; these provide high visibility 
of the workpiece when cutting. These lights are 
always “ON” when the toggle switch is in the “on” 
position.

“Live tool indicator” light

 (fig 8)

The router also has a green “LIVE TOOL 
INDICATOR” light located on the motor housing 
top cap where the power cord enters the motor 
housing. This green light is always on when router 
motor is plugged into a power source.

Heavy-duty edge guide

This Fixed-base Router comes with a Heavy-duty 
Edge Guide. This edge guide can be used as an aid 
in routing applications such as decorative edging, 
straight-edge planing and trimming, grooving, 
dadoing, and slotting.

To assemble the edge guide onto fixed or plunge bases, simply insert the edge-guide rods into the edge-
guide mounting slots, adjust to the desired position, and lock down using the edge-guide locking knobs.

Placing the router onto the workpiece and starting the cut

WARNING!

The direction of cutter bit rotation is clockwise. Note that, when installed upside-down in a 
router table, the direction of cutter bit rotation will be counter-clockwise.

WARNING!

Before operating the router, follow all safety instructions in this Manual. Failure to do so 
could result in serious personal injury.

NOTICE: Making test cuts is essential with most routing applications. 

A test cut yields information 

about the set-up, the speed of the router, the cutting depth and how the cutter bit reacts to the workpiece. Much 
of routing is a trial-and-error process of making various adjustments, followed by test cuts, while learning all of 
the router’s operational abilities. To avoid ruining good material, make the test cuts on scrap material.

The techniques for starting a cut are different for edge routing and internal routing.

DEEP CUTS

The proper cutting depth (for each pass) is always determined by the material, the size and type of 
cutter bit, and the power of the motor.

Always make several progressively deeper cuts, starting at one depth and then making several passes, 
increasing the cutting depth each time until the desired depth is reached.

Making a cut that is too deep will put stress on the motor and the cutter bit, and it may burn the 
workpiece and dull the cutter bit. It could also “grab” too much of the workpiece and result in loss of 
control of the router, causing a serious accident.

To be certain that the depth settings are as desired, always make test cuts in scrap material similar to 
the workpiece before beginning the final cut.

Remember, knowing the right depth for each cut comes with routing experience.

“On/off” toggle switch 

(fig 6)

The router motor is turned “ON” and “OFF” using 
the toggle switch located on the top cap of the 
motor housing.

The left side of the toggle switch hood (when 
facing the operator) is marked “I” for “ON”, and 
the right side (when facing the operator) is marked 
“O” for “OFF”.

To turn the motor “ON”, push the toggle switch to 
the left side, marked “I” for “ON”.

To turn the motor “OFF”, push the toggle switch to the right side, marked “O” for “OFF”.

Always hold the router and cutter bit away from the workpiece when turning the toggle switch “on”.

Only allow the router and cutter bit to come into contact with the workpiece after the router has 
reached full speed. Only remove the router and cutter bit from the workpiece after turning the router 
motor “off” and allowing the cutter bit to come to a complete stop. Operating in this manner will 
increase the life of the toggle switch and motor, and will increase the quality of the work.

Soft start feature

The soft start feature minimizes torque twist, which is customary in larger router motors, by limiting the 
speed at which the motor starts. This increases the life of the motor.

OPERA

TING INSTR

UCTIONS

OPERA

TING INSTR

UCTIONS

fig 8

fig 7

fig 6

Содержание 054-6908-8

Страница 1: ...INSTRUCTION MANUAL FIXED BASE ROUTER 054 6908 8...

Страница 2: ...7 38 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the produ...

Страница 3: ...fixed to the Router before using Keep this Instruction Manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the...

Страница 4: ...ice Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDELINES Work area safet...

Страница 5: ...larger in diameter than the opening in the router base Cutter bits that have cutter diameters larger than the opening could cause possible loss of control or create other hazardous condition that cou...

Страница 6: ...ntil all of the contents are accounted for 1 Carefully lift the Router Motor and Fixed Base with the 1 2 collet already installed out of the carton and place it on a stable flat surface 2 Open the par...

Страница 7: ...ith the collet pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and collet fig 1 5 Place the wrench in the collet nut turn the collet nut counter clockwise and loosen t...

Страница 8: ...end of a cutter bit be sure to grind the clearance angle the same as it was originally ground OPERATING INSTRUCTIONS 7 With the cutter bit inserted and the spindle lock button pressed in to engage the...

Страница 9: ...e the router fixed base motor housing on a flat surface 3 With the back of the router facing the operator loosen the motor clamp A fig 4 4 Push the Rough adjustment knob B to release the motor housing...

Страница 10: ...hat the router is never turned on or connected to the power source when assembling parts making adjustments or installing or removing collets and cutter bits during cleaning or when it is not in use D...

Страница 11: ...ferent for edge routing and internal routing DEEP CUTS The proper cutting depth for each pass is always determined by the material the size and type of cutter bit and the power of the motor Always mak...

Страница 12: ...outer On let the motor build to its full speed and then gradually feed the cutter bit into the workpiece Always be alert and pay attention to the operation Never operate the router while fatigued Edge...

Страница 13: ...edge shaping with guides WARNING Always clamp the workpiece securely and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of control causing poss...

Страница 14: ...ing possible personal injury Kickback is always counter clockwise or in the opposite direction of the clockwise rotation of the cutter bit To guard against and help prevent kickback plan the set up an...

Страница 15: ...bite Instead it scrapes away sawdust like particles This scraping produces heat which can glaze burn and mar the cut in the workpiece and in extreme cases overheat the cutter bit When the cutter bit...

Страница 16: ...y a qualified service technician WARNING For personal safety always turn the switch off and unplug the router motor from the power source before performing any maintenance or cleaning WARNING If the s...

Страница 17: ...d be sure to fit the two metal ears into their slots in the channel fig 19 5 Remember to replace both end caps after inspecting or servicing the brushes Tighten the caps snugly but do not over tighten...

Страница 18: ...054 6908 8 FIXED BASE ROUTER 054 6908 8 33 34 PROBLEM POSSIBLE CAUSES SOLUTIONS The router does not work The router switch is in OFF position Move the switch to the ON position TROUBLESHOOTING Explode...

Страница 19: ...000 Gear Shaft 20 3121049000 Rubber Spring 50 3520141000 Gear 21 3700249000 Washer 51 3520147000 Locking Gear 22 5700008000 Ball Bearing 52 3550615000 Worm 23 2740116000 Stator 53 5620033000 Screw 24...

Страница 20: ...easonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune ups or...

Страница 21: ......

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