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© Martin Engineering GmbH

38

M3682UK-09/17

Maintenance

6.3.1

Replacing the blade cartridge

1. Remove the wire lock pin (7, Fig.25) from the threaded rod

(4, Fig.25) of the tensioner.

2. Slacken the tensioner by turning the lower hexagon of the

threaded rod anticlockwise

3. Repeat steps 1 and 2 on the far side.

Fig. 28:

NOTE

The following points apply only for the cleaner with part number
41641.

7

4

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Содержание SQC2

Страница 1: ...MARTIN SQC2TM Secondary cleaner Installation Instructions M3682UK...

Страница 2: ...Martin Engineering GmbH M3682UK 09 17...

Страница 3: ...ners 8 3 3 Type designation 8 4 Preparing for the installation 9 4 1 Before the installation 9 4 1 1 Required materials and tools 9 4 1 2 Preparatory measures 9 4 1 3 Removal of the tensioner 10 5 Ins...

Страница 4: ...9 1 Explanation of part numbers 44 9 2 SQC2 tensioner 46 9 3 SQC2 blades 46 9 4 Inspection doors 47 9 5 Installation manuals 47 9 6 Various parts 47 9 7 Warning labels Warning tags 48 9 8 SQC2 seconda...

Страница 5: ...al changes without prior notification Earlier documents then lose their validity Martin Engineering s General Terms of Sales and Delivery shall apply 2 1 3 Exclusion of liability Martin Engineering gu...

Страница 6: ...IEC Guide 37 Installation instructions for products used by consumers 1995 Edition DIN 1421 Arrangement and numbering in texts Edition 1983 01 DIN EN 12100 Machine safety basic definitions general des...

Страница 7: ...nts a possibly hazardous situation which could lead to serious bodily injuries or death if not avoided CAUTION Represents a possibly hazardous situation which could lead to minor bodily injuries and o...

Страница 8: ...ves can assist with the position or with special solutions in cases where the installation conditions are complicated such as insurmountable static components or a head pulley as the tensioning statio...

Страница 9: ...ore the system is started up The flawless execution of all operating steps must be tested before the conveyor system can be started up again Please observe all information on the installation and star...

Страница 10: ...o the general state of the art The SQC2 secondary cleaner can be operated exclusively with the following tensioner MARTIN SQC2 tensioner part no SQC2 35701 XX 3 3 Type designation Den MARTIN SQC2 seco...

Страница 11: ...f the transport packages appear to be undamaged Does damage to the packaging exist which indicates damage to the product contained inside 2 Always record any incompleteness or transport damage discove...

Страница 12: ...Conveyor Products Warning Labels Part no 23395 Two label for tension values Part No SQC2 10002G Installation instructions 4 Report any missing or damaged parts to Martin Engineering or one of its auth...

Страница 13: ...upper bearing bush 5 Fig 2 from the installation panel 1 Fig 2 3 Remove the holding arm together with the threaded rod 11 Fig 3 and lower bearing bush 2 Fig 3 from the installation panel 1 Fig 3 4 Ke...

Страница 14: ...ed in by rotating parts or by the moving conveyor belt Before any installation or maintenance work is carried out ensure that all power sources to the conveyor belt system and its accessories are swit...

Страница 15: ...installation instructions An overview of the installation steps follows Various on site conditions requiring different work steps are possible for the installation These are presented as follows Insta...

Страница 16: ...he secondary cleaner should ideally be installed near a head pulley or a counter pressure roller The clearance should be between 50 and 100 mm Fig 4 Item Description A Centre point of the driving drum...

Страница 17: ...3 mm max 165 mm 41641 min 88 mm max 100 mm Tab 3 Dimensions of the installation position Fig 5 Item Description A Centre point of the driving drum B Perpendicular on the lower conveyor belt level C Ex...

Страница 18: ...m in the conveying direction D Fig 1 from the point at which the belt leaves the head pulley C Fig 4 4 Draw a vertical line at this position E Fig 4 going downwards at a right angle to the conveyor be...

Страница 19: ...lation 8 Repeat steps 1 to 6 on the opposite side of the chute wall WARNING RISK OF INJURY The secondary cleaner is heavy and can cause serious injuries if it is dropped during lifting or moving Alway...

Страница 20: ...l must first be dismantled from the tensioner before it can be installed see Section 4 1 3 and then installed in the installation holes created in Fig 5 Note the alignment of the panel as shown in Fig...

Страница 21: ...t joint blockand lower bearing bush with proper alignment Fig 9 into the installation panel 1 Fig 9 3 Insert the pivot joint block 6 Fig 10 and the upper bearing bush 5 Fig 7 4 Remove the hexagon head...

Страница 22: ...ning pin from the blade cartridge 2 Remove the blade cartridge NOTE The following steps 1 and 2 are only intended to make installation easier and can be used for the SQC2 cleaner With cleaners having...

Страница 23: ...ert the cleaner mainframe into both sides of the tensioner through the installation opening Fig 14 NOTE Note before inserting the mainframe that the installed retaining pin is positioned on the far si...

Страница 24: ...UK 09 17 Installation 4 Tighten the tensioner locking bolts for the cleaner mainframe by hand Fig 15 NOTE Tighten the locking bolts firmly enough that the cleaner mainframe does not become skewed when...

Страница 25: ...mbH 23 M3682UK 09 17 Installation 5 If the blade cartridge has been removed it is reinserted in the cleaner mainframe locking mechanism While doing so take care to ensure that the cartridge is not til...

Страница 26: ...09 17 Installation 6 When using the cleaner with part number SQC2 secure the locking bolts of the blade cartridge with the rope on the mainframe as shown in Figure 17 7 Reinsert the retaining pin int...

Страница 27: ...lley 2 Cleaners SQ2 41605 41641 3 Cleaners SQ2 SAF3 CAUTION RISK OF DAMAGE Off track running can cause damage to the conveyor belt edge and or the cleaning elements Alignment of the secondary cleaner...

Страница 28: ...arances A and B between the edge of the cleaning elements and the conveyor belt edge 2 Shift the secondary cleaner so that clearance A is equal to clearance B Fig 20 Item Description 1 Chute wall 2 Dr...

Страница 29: ...aligning the secondary cleaner in parallel to the conveyor belt 1 Measure the clearance on both sides between the mainframe and the head pulley or counter pressure roller Fig 21 Item Description 1 Top...

Страница 30: ...h respect to the head pulley or check whether the blade rests evenly against the conveyor belt 2 Tighten the tensioner clamping screws Once the dimensions are correct and the secondary cleaner aligned...

Страница 31: ...dary cleaner If all of the dimensions are correct and the secondary cleaner aligned then it can be attached on both sides by the hexagon head screw 16 Fig 23 and the square head screw 18 Fig 23 of the...

Страница 32: ...al damage Always tighten the belt cleaners in accordance with the specification and also ensure uniform tightening whenever dual Inline Reversing tensioners are used Note the information on the warnin...

Страница 33: ...Martin Engineering GmbH 31 M3682UK 09 17 Installation 3 Use the tensioner s wire lock pin 7 Fig 25 to secure the threaded rod 4 Fig 25 4 Repeat steps 1 to 3 on the far side Fig 25 4 7...

Страница 34: ...3395 on the chute wall where they can be seen by the system operator also refer to Fig 27 on page 34 NOTE Read through this section completely before starting any work on the belt cleaner or on the cu...

Страница 35: ...lk materials must accumulate between the blades and return side 7 Follow the corresponding instructions in Section 7 Troubleshooting for cases of excess wear bulk material accumulation or other proble...

Страница 36: ...full revolution For cleaners with urethane shock ring Turn the nut of the threaded rod until all blades make contact with the conveyor belt uniformly To tighten turn another 2 full revolutions Teilenr...

Страница 37: ...cleaner tension and re tighten if necessary 5 Check the blades for wear damage and missing parts NOTE Maintenance inspections must be performed at least once a week Shorter maintenance intervals may b...

Страница 38: ...r system until the cause of the problems has been recognised and eliminated CAUTION RISK OF DAMAGE The SAF 3 blades must not be worn out beyond the wear line this can cause serious material damage Ins...

Страница 39: ...the belt cleaner for longer than 15 minutes on the running unloaded conveyor belt A risk of damage due to overheating exists for the belt cleaner and or the conveyor belt Never operate the belt clean...

Страница 40: ...emove the wire lock pin 7 Fig 25 from the threaded rod 4 Fig 25 of the tensioner 2 Slacken the tensioner by turning the lower hexagon of the threaded rod anticlockwise 3 Repeat steps 1 and 2 on the fa...

Страница 41: ...H 39 M3682UK 09 17 Maintenance 4 Loosen the square head screw 18 Fig 26 and the hex head screw 16 Fig 26 of the clamp 3 Fig 26 on the operator side 5 Remove the locking bolt from the cleaner mainframe...

Страница 42: ...nance 6 Remove the blade cartridge from the locking mechanism and the chute 7 Insert a new blade cartridge 8 Inspect the installation as described in Section 5 4 9 Re tighten the tensioner 10 Follow t...

Страница 43: ...e 2 Loosen and remove the lower screw fittings for the specific blade 1 Fig 32 3 Repeat step 2 for every additional blade to be replaced 4 Remove the blade from the cleaner mainframe 5 Attach a new bl...

Страница 44: ...s too tightly tensed on the conveyor belt Reduce the tension Tension values see fig 22 page 28 Insufficient cleaning performance and material accumulation The cleaner is not tensed enough or is tensed...

Страница 45: ...ected against direct sunlight The best storage conditions are at temperatures ranging from 0 C to 30 C and 60 relative humidity Martin Engineering guarantees that the stored products will remain fully...

Страница 46: ...de design C Tungsten carbide Structural steel plate orange H Tungsten carbide Structural steel plate orange R Tungsten carbide Structural steel plate orange S Stainless steel stainless steel plate c C...

Страница 47: ...ss steel 1 4571 E4 Extended in length stainless steel 1 4571 f Tensioner options without tensioner T with tensioner S Stainless steel 1 4571 41605 aabbccddeef gg a Belt width in inches b Blade design...

Страница 48: ...leaning width in inches d Shockmount type MR Standard e Mainframe options P painted RAL 2004 C Painted C5M RAL 2004 A4 Stainless steel 1 4571 f Tensioner options without tensioner T with tensioner S S...

Страница 49: ...A 1218 Door with rubber cover 457 x 610 mm CYAR 1824 Steel door 457 x 610 mm CYA 1824 Door with rubber cover 610 x 610 mm CYAR 2424 Steel door 610 x 610 mm CYA 2424 Description Document Inspection doo...

Страница 50: ...ngineering GmbH 48 M3682UK 09 17 Part numbers 9 7 Warning labels Warning tags Description Part No Crushing Hazard Warning Label 30528 Conveyor Products Warning Label 23395 Label for tension values SQC...

Страница 51: ...Martin Engineering GmbH 49 M3682UK 09 17 Part numbers 9 8 SQC2 secondary cleaner with aluminium blade cartridge 0...

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Страница 53: ...Martin Engineering GmbH 51 M3682UK 09 17 Part numbers 3DUW QXPEHU 7HLOHQXPPHU 3 1 LWHP 7HLOHQU 3RV 4W Q 64 64 7 64 64 6 64 66 3DUW QXPEHU 7HLOHQXPPHU 3 1 WHP 7HLOH 1U 3RV 64 6 64 5 6 5 64 6 64 6 6 6...

Страница 54: ...Martin Engineering GmbH 52 M3682UK 09 17 Part numbers 9 9 SQC2 with SAF2 blades 0 5...

Страница 55: ...replaced by Pos 4 Pos 8 dient nur zu Transportzwecken und wird gegen Pos 4 ausgetauscht Part number Teilenummer Part number Teilenummer Blade color Abstreiferblattfarbe Description Beschreibung 2 SQC2...

Страница 56: ...00 2800 1380 SQC2 35694 54XX E SQC2C 54X48X3XX SQC2 54X54X3XXX E 54 1372 2200 2800 1380 SQC2 35694 54XX E SQC2C 54X54X3XX SQC2 60X54X3XXX E 54 1372 2350 3000 1530 SQC2 35694 60XX E SQC2C 60X54X3XX SQC...

Страница 57: ...tter s C s T 2 s C s T SQC2S 3 SAF blade SQC2S 3 SAF Abstreiferblatt 38718 UXX 3 s C s T SQC2S 3 SAF blade w TC insert SQC2S 3 SAF Abstreiferblatt mit Hartmetalleinsatz 38718 TXX 4 s C s T Blade back...

Страница 58: ...XX SQC2 35696 483 14 0 7 14 SQC2C 48U48X3XX SQC2 35696 483 16 0 8 16 SQC2C 54U48X3XX SQC2 35696 543 16 0 8 16 SQC2C 54U54X3XX SQC2 35696 543 18 0 9 18 SQC2C 60U54X3XX SQC2 35696 603 18 0 9 18 SQC2C 60...

Страница 59: ...QC2 35696 723 2 20 11 22 SQC2C 72T72X3XX SQC2 35696 723 2 22 12 24 SQC2C 78T72X3XX SQC2 35696 783 2 22 12 24 SQC2C 78T78X3XX SQC2 35696 783 2 24 13 26 SQC2C 84T78X3XX SQC2 35696 843 2 24 13 26 SQC2C 8...

Страница 60: ...Martin Engineering GmbH 58 M3682UK 09 17 Part numbers 9 11 SQC2 secondary cleaner without aluminium blade cartridge 5 0...

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Страница 62: ...Martin Engineering GmbH 60 M3682UK 09 17 Part numbers 3DUW QXPEHU 7HLOHQXPPHU 3 1 LWHP 7HLOHQU 3RV 4W Q 7 64 6 64 66 3DUW QXPEHU 7HLOHQXPPHU 3 1 WHP 7HLOH 1U 3RV 6 5 6 5 6 6 6 6...

Страница 63: ...Martin Engineering GmbH 61 M3682UK 09 17 Part numbers 9 12 SQC2 mini secondary cleaner 5 0...

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Страница 65: ...Martin Engineering GmbH 63 M3682UK 09 17 Part numbers 3DUW QXPEHU 7HLOHQXPPHU 3 1 WHP 7HLOH 1U 3RV 5 05 6 0 055 05 6 0 05 3DUW QXPEHU 7HLOHQXPPHU 3 1 LWHP 7HLOHQU 3RV 4W Q 7 64 6 64 66...

Страница 66: ...Martin Engineering GmbH 64 M3682UK 09 17 Part numbers 9 13 SQC2 tensioner...

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Страница 68: ...l number not required meets the following requirements Machinery Directive 2006 42 EC DIN EN 618 Equipment and systems for bulk materials The following harmonised standards in particular were applied...

Страница 69: ...f Germany Tel 49 6123 97820 Fax 49 6123 75533 info martin eng de www martin eng de Turkey Martin Engineering Makina Sanayi ve Ticaret Ltd Sti Yukari Dudullu Imes Sanayi Sitesi B Blok 205 Sokak No 6 34...

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