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(4)

3.3  Single Folds

See Fig. 8. The single fold can be made with
either fold table.  The selected fold table
should be inserted folding end inward, and
the other table should be inserted  deflector
end inward.  Single-folding in the 1st fold
table provides better results when light-
weight paper stock is used, and it generally results in greater
accuracy.

Single-folding with the 2nd fold table will facilitate stacking and
minimize curl when heavier stocks are run. Crushed folds are an
indicator that folding should be done with the 2nd fold table.

3.4  Double Folds

To make the standard double folds in sheets sizes of 6" x 9", 8
1/2" x 11", 1 1/2" x 14", and 11" x 17", refer to the simplified
fold chart on the receiving tray to find the rule settings for the
paper stops. When double folding, the folding end of both fold
tables must be installed with the folding ends inward. For sheets
of other sizes, manually fold a sheet in the desired fashion and
measure the folded sheet to determine approximate fold table
rule settings. Final adjustments can be made by running a sheet
through and readjusting
as necessary with the
micro adjustment. See
Fig. 9 for common
double folds.

Note:  

The folder

should be run at the same speed during set-up as it will be dur-
ing production to guarantee folding precision. 

3.5  Folding Pre-folded Sheets, Bulletins &
Booklets

French or Baronial folds can be made by refolding the folded
stock. See Fig. 10. To fold a pre-folded sheet in half for a French
fold, set the folder up the same way as for a single fold. For a
Baronial fold, set the folder up as for a double fold. Be sure to
adjust the retarder for thickness of paper.

Note:  

Greater

accuracy will
result if the paper
is scored during
the first folding
operation. This
does not require an extra operation.

3.6  Folding Stapled Sets

We do not recommend folding stapled sets as it shortens the life
of rubber rollers. However, if necessary, we suggest the follow-
ing:
1. Adjust retarder to thickness of stapled set.

2. Do not attempt to fold more than three (3) sheets at one

time.

3. Use two (2) staples (one on each side of the feed roller) in

staggered locations.

4. If the above does not work, raise the retarder to maximum

opening, and hand feed individual sets.

3.7  Set The Stacking Wheels

The function of the stacking wheels, which are located on the
conveyor table, is to arrange the folded sheets into an overlap-
ping stack. Position the stacking wheel assembly so that the
leading edge of a folded sheet touches the wheels when the trail-
ing edge just falls onto the exit table.

For most folds, the deflector faces upward (in a non-functional
position). To eliminate nesting and to improve the stacking of
very short folds, the deflector may be positioned to face down-
ward. This is accomplished by removing the spring-loaded
stacking wheel assembly and turning the deflector to a down-
ward position. The height of the deflector is also adjustable by
means of slots on the deflector. The deflector (plate only) may
be removed from the assembly when it is necessary to mount
strippers while perforating. Two sets of holes are provided for
positioning the stacking wheels. The front set will position the
deflector closer to the exit for short folded stock.

A stacking wheel hook hangs from the 1/2" tie rod in the exit
area to elevate the stacking wheel assembly, if necessary, for
proper delivery of large sheets. Simply rest the stacking wheel
axle in the curved section of the hook.

3.8  Loading Paper

1. Adjust the paper guides’ inner edges to the width of the

paper (a ruler on the feed table is provided for easy adjust-
ment). Avoid crowding the paper as well as adjusting too
loose. Allow 1/32" of play.

2. Take a stack of paper about 1/2" to 3/4" in height and jog it

to align the edges.

3. Place the stack between paper guides. Turn the folder on

and adjust the speed.

4. The paper should separate and feed one sheet at a time. If

two or more sheets are fed together, turn the thumb screw on
the retarder assembly clockwise slightly in increase pres-
sure.

5. While the folder is operating, more sheets may be added to

the stack on the feed table, but do not overload the stack.
Continue this procedure until the run is complete.

3.9  Speed Control Adjustment

The control knob is a combination On-Off switch and variable
speed control. Turn the knob clockwise to reach the ON position,
and continue to turn clockwise to increase the speed.

Содержание 959

Страница 1: ...ght 115 lbs 8 1 2 x 11 sheet of paper Introduction Thank you for selecting the Martin Yale Model 959 Folder Your folder and all the components were 100 tested at our factory We folded perforated and scored paper performing over 100 individual functional checks on this folder Please read and understand this manual completely before attempting to operate the folder This will prevent most common prob...

Страница 2: ...e gears Fold Tables Install the fold tables onto the locator pins with the folding open end towards the rollers Fig 3 4 Note Turn the handwheel counter clockwise while lowering the table onto the back pins for easier insertion Turn clockwise when removing the tables Be sure the tables are fully seated on the pins Exit Table Install exit table by engaging tabs into slots provided on the con veyor t...

Страница 3: ... clockwise to decrease pressure The retarder is properly set when you have a noticeable drag on the paper yet not so tight that you cannot prevent the paper from being fed The paper should separate and feed one sheet at a time If two or more sheets are fed together turn the thumb screw on the retarder assembly clockwise slightly to increase pressure WARNING Please be sure to adjust the allen screw...

Страница 4: ...ed roller in staggered locations 4 If the above does not work raise the retarder to maximum opening and hand feed individual sets 3 7 Set The Stacking Wheels The function of the stacking wheels which are located on the conveyor table is to arrange the folded sheets into an overlap ping stack Position the stacking wheel assembly so that the leading edge of a folded sheet touches the wheels when the...

Страница 5: ...should be done even if your are not slitting scoring or perforating The rubber guide rollers help to control the paper exiting from the folding rollers 3 12 Positioning The Attachments 1 Mark a sheet of paper at the point to be perforated scored or slit 2 Use the handwheel to turn the rollers and pass a sheet through the machine by hand until it makes contact with the accessory shaft 3 Remove the ...

Страница 6: ...ng to each other This potentially can lead to damage of the rollers your machine s drive system and or the motor When your rollers are clean they should be soft and not hard or slick to the touch Regular cleaning will add years of life to your rollers and will assure you of optimum performance 4 2 Lubricating Folder Your folder should be properly cleaned and lubricated EVERY 25 HOURS OF USE to mak...

Страница 7: ...older Circuit Breaker Tripped Allow to cool then reset by pushing the button in until it stays A tripped breaker indicates a more serious problem such as seized bearings paper jam tight drive belt or low building supply voltage Tight Or Seized Bearings Check for lack of cleaning and lubrication Replace if worn or over heated dis colored See section 4 2 Loose Wiring Due to vibration or improper han...

Страница 8: ...e paper guide must be kept perpendicular to the fold ing rolls Dirty Rollers See Section 4 1 6 8 Poor Perforating Slitting or Scoring The Cutting Wheel Is Not Tight Against Or Is On The Wrong Side Of The Backup Hub See Section 3 12 The Cutting Wheel Or Backup Hub Is Dull Replace parts if necessary The Accessory Shaft Spring Is Worn Causing Shallow Perforations Replace spring if necessary The Acces...

Страница 9: ... 9 Reference Illustrations Refer to Parts List pages 10 11 ...

Страница 10: ...acking Finger 1 W O008013 58 Stacking Wheel Shaft 1 W O003093 Item Description Qty Part No 59 Stacking Wheel Weights 2 W O095268 60 Terminal Block 1 M S033024 61 Conveyor Shaft 1 W O095135 62 Stacking Wheel Shaft Square 1 W O008017 63 Stacking Wheel Hook 1 M S031060 64 Roller Guard Brkt R S 1 W O095265 65 Tie Rod 2 W O095276 66 Side Cover R S 1 M O095901 67 Compression Spring 1 M S031050 68 Main D...

Страница 11: ...ne 15 ON OFF Switch Speed Cont 220v 1 M O095207 45 Motor 220v 50Hz 1 M S021050 71 R S Frame 1 W O095326 123 2 0 Amp Circuit Breaker 1 M S045195 124 Cord 220v 50Hz 1 M S037286 125 EMI Noise Filter 1 M S045193 Not Illustrated 8 32x3 16 Rd Hd Phillips 3 M S001128 1 4 20x2 Carriage Bolt 1 M S006015 1 4x1 2x1 16 Flat Washer 1 M S008008 3 8x1 1 2x1 16 Flat Washer 1 M S008044 8 ID Internal Lock Washer 1 ...

Страница 12: ... 12 ...

Страница 13: ... 13 ...

Страница 14: ...r uses 2 springs part number M S031059 Often requested part numbers Feed Roller Rubber Red W O008015 Retarder Rubber Roller w Arbor WRA003116 Roller Cleaner and Rejuvenator 200 Static Spray 300 Rubber Guide Roller on Accessory Shaft M O003080 Speed Control WRA095500 Circuit Breaker M S045194 3 Tooth Perf WRA03085C 14 Tooth Perf W A03085D 1 Roller WRA003015 Roller bearings 1 M S013009 Non operator ...

Страница 15: ... 15 ...

Страница 16: ...251 Wedcor Avenue Wabash IN 46992 Phone 260 563 0641 Fax 260 563 4575 Website www martinyale com Email info martinyale com M S027501 Rev 1 1 28 03 ...

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