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Operator’s Manual 

 

Self-Propelled Scissor Lift 

 

  

Version 1                                                                                

27 

Test the Overload Sensor Operation 

63.  Load the platform with a weight which is between 95% and 100% of the maximum allowed load. 

64.  Raise the platform. 

 

Result

: When the platform is raised 5 ft (1,5 m) from its stowed position, an alarm should sound 

and platform raise is stopped. Drive function should not operate. Overload indicator light on the 
platform controller should flash. 

65.  Completely lower the platform. 

66.  Remove the load from the platform. 

Note

: If the weight on the platform is 100% of the maximum allowed load or more, lowering the 

platform should not operate and the overload indicator light should light continuously. First 
remove the weight from the platform and then lower the platform. 

Test the Pothole Guards 

Note

: The pothole guards should automatically deploy when the platform is raised. The pothole 

guards activate another limit switch which allows the machine to continue to function. If the 
pothole guards do not deploy, the machine will not drive. 

67.  Place a piece of wood between the wheels on one side of the machine (under the pothole 

guard). 

68.  Raise the platform. 

 

Result

: The pothole guards cannot deploy completely. When the platform is raised 5 ft (1,5 m) 

from its stowed position, the drive function should become inactive. 

If the drive function operates, immediately tag and remove the machine from service. 

69.  Completely lower the platform and remove the piece of wood. 

70.  Raise the platform again. 

 

Result

: When the platform is raised 5 ft (1,5 m) from its stowed position, the pothole guards 

should deploy. 

71.  Press on the pothole guards on one side, and then the other. 

 

Result

: The pothole guards should not move 

72.  Lower the platform. 

 

Result

: The pothole guards should return to the stowed position. 

 

Содержание XE100C

Страница 1: ...CE Operator s Manual Self Propelled Scissor Lift XE65N XE80N XE80C XE80W XE100C XE100W XE120W XE140W XE160W Original Instructions Second Edition Copyright Mantall 2016...

Страница 2: ...Damaged Machine Hazards 11 3 2 10 Crushing Hazards 11 3 3 Battery Safety 11 3 3 1 Burn Hazards 11 3 3 2 Explosion Hazards 12 3 3 3 Component Damage Hazards 12 3 3 4 Electrocution Hazards 12 3 3 5 Tip...

Страница 3: ...ttery and Charger Instructions 34 7 10 1 To Charge Battery 34 7 10 2 Dry Battery Filling and Charging Instructions 34 8 Error Codes Only for Type B Platform Controller 35 9 Lifting Instructions 36 9 1...

Страница 4: ...2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey the manufacturer...

Страница 5: ...laration of Conformity 2 4 Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solven...

Страница 6: ...e distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Line Voltage Required Clearance 0 to 300V Avoid Contact 300V to 50K...

Страница 7: ...a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure AII personnel must be removed from the platform before attempting to free the platform using the gr...

Страница 8: ...gh less than the original equipment Batteries are used as counterweight and are critical to machine stability Check the specifications of the batteries for their weight Do not use the machine as a cra...

Страница 9: ...ation 3 2 5 Collision Hazards Do not operate the machine with the chassis trays open Be aware of limited sight distance and blind spots when driving or operating Be aware of extended platform position...

Страница 10: ...s which may cause collision 3 2 6 Bodily Injury Hazards Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with c...

Страница 11: ...r located on the platform 3 2 10 Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the platform controller from the ground Maintain sa...

Страница 12: ...ries 3 3 4 Electrocution Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid...

Страница 13: ...extension 8 Steer tire 9 Battery side cover 10 Non steer tire 11 Entry ladder 12 Brake release pump knob brake release knob and manual lowering knob only for hydraulically driven machines 13 Ground co...

Страница 14: ...l CAUTION Only use the ground control panel as an emergency control Always use the platform controller as standard operation control 5 1 1 Identification 1 Hour meter 2 Platform up down switch 3 Key s...

Страница 15: ...he platform 3 Key switch for platform off ground selection Turn the key switch to the platform position and the platform controller will operate Turn the key switch to the off position and the machine...

Страница 16: ...ble button with indicator light 2 Emergency Stop button 8 Drive speed selector button with indicator light 3 Function enable switch 9 LCD readout screen 4 Proportional control handle for lift drive fu...

Страница 17: ...forward backward and the machine will move forward backward 5 Thumb rocker switch for steering function Press the left side of the thumb rocker switch and the machine will steer to the left Press the...

Страница 18: ...with indicator light 2 Emergency Stop button 8 Drive speed selector button with indicator light 3 Function enable switch 9 LCD readout screen 4 Proportional control handle for lift drive function 10 B...

Страница 19: ...rd and the machine will move forward backward 5 Thumb rocker switch for steering function Press the left side of the thumb rocker switch and the machine will steer to the left Press the right side of...

Страница 20: ...inspection is also used to determine if routine maintenance procedures are required Only routine maintenance items specified in this Operator s Manual may be performed by the operator o Refer to the...

Страница 21: ...m entry bar or gate Brake release components Safety arm Pothole guards Platform extension Scissor pins and retaining fasteners Platform control joystick Check entire machine for Cracks in welds or str...

Страница 22: ...d removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications o After repairs are completed the operator must perform...

Страница 23: ...atform is lowering Note When releasing the platform up down switch the platform should stop raising lowering Test the Manual Lowering Only For Hydraulically Driven Machines 9 Push and hold the platfor...

Страница 24: ...l handle Result The platform should stop lowering Test the Lowering Safety stop 23 Press and hold the function enable switch on the control handle 24 Slowly push the control handle forward and raise t...

Страница 25: ...turn the control handle to the center position Result The machine should move forward then stop abruptly 37 Press and hold the function enable switch on the control handle 38 Slowly pull the control h...

Страница 26: ...ler Do not stand in the platform 51 Type A B controller press the lift function enable button Indicator light must be on 52 Press and hold the function enable switch on the control handle 53 Slowly pu...

Страница 27: ...The pothole guards should automatically deploy when the platform is raised The pothole guards activate another limit switch which allows the machine to continue to function If the pothole guards do no...

Страница 28: ...ine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place o It is the operator s responsibility to read and reme...

Страница 29: ...ained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified oper...

Страница 30: ...ting 1 Install the platform controller in its storage position front right on the platform guard rails Note A protection case was built around the platform controller to protect the platform controlle...

Страница 31: ...function enable switch Note Machine travel speed is restricted when the platform is raised more than 5 ft 1 5 m from its stowed position Driving On a Slope Determine the vertical and lateral slope ra...

Страница 32: ...e platform extension 2 Grasp the guard rails of the platform extension and push to extend platform to the next position stop 3 Repeat the previous steps to further extend the platform Note Do not stan...

Страница 33: ...arking location with a firm and level surface clear of obstruction and traffic 2 Completely lower the platform to the stowed position 3 Turn the key switch of the ground control panel to the off posit...

Страница 34: ...are connected before charging the batteries 2 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to t...

Страница 35: ...acle 19 Limit switch error Limit switch failure or limit switch wire broken Check the limit switch and or check limit switch wire 42 Turning left switch error Turning left switch failure Check the tur...

Страница 36: ...ions Observe and Obey Only qualified personnel should lift the machine Make sure the crane or forklift capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See...

Страница 37: ...e machine weight See the serial plate for the machine weight If the slope of the transport vehicle bed exceeds the uphill or downhill maximum slope rating the machine must be loaded and unloaded using...

Страница 38: ...the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential for sufficient machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow...

Страница 39: ...t the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are secure 4 Remove the battery vent caps 5 Check the battery acid level If needed repleni...

Страница 40: ...4 m 2 54 m 3 2 m 3 2 m Width 0 75 m 0 75 m 0 8 m 0 8 m Height 1 1 m 1 1 m 1 1 m 1 1 m Skirting board height 0 15 m 0 15 m 0 15 m 0 15 m Stowed machine size Length 1 85 m 1 85 m 2 42 m 2 42 m Length wi...

Страница 41: ...254 mm Drive model Hydraulic drive or electric drive 12 2 Wide Models Models XE80W XE100W XE120W XE140W XE160W Working height max 8 m 10 m 12 m 14 m 16 m Platform height max 6 m 8 m 10 m 12 m 14 m Ou...

Страница 42: ...30 30 30 30 Ground clearance 0 1 m 0 1 m 0 1 m 0 1 m 0 1 m Ground clearance pothole guards 0 019 m 0 019 m 0 019 m 0 019 m 0 019 m Inside rotation radius 0 m 0 m 0 m 0 m 0 m Outside rotation radius 2...

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