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DESCRIPTION

ITEM NO.

HEAD TUBE

GROMMET, RUBBER

CARRIAGE AIR CABLE BUSHING

BUTTON SOCKET CAP SCREW 10-24 X 1/2"

MICRO FLIP LOCK PLATE

GROMMET, RUBBER 5/16" I.D.

STRAIN RELIEF BUSHING

PRINT HEAD FRONT COVER

MICRO SHOULDER BOLT SPACER

17A

SUPPORT BEAM

HEAD COVER L.H.

HEAD COVER R.H.

SOCKET CAP SCREW 3/8"-16 X 1 3/4"

BUTTON SOCKET CAP SCREW 10-24 X 1/4"

REAR SCREEN HOLDER NUT

FRONT SPACER

SOCKET CAP SCREW 5/16"-18 X 3/4"

9151113

7001028

9130002

PART NO.

7006000

7001101

9150086

3001013

9150045

9155013

3009005

9150906

9150944

3001021

3009023

9150956

9150957

9150904

EXTERNAL RETAINING RING 5/8"

3024041

BALL BEARING, BOSTON

3023097

SOCKET CAP SCREW 10-24 X 1/2"

3009024

IDLER SHAFT CLAMP

9150939

DOWEL PIN 1/4" X 1"

3014001

DE-STA-CO CLAMP

3033087

LINEAR MOTION RAIL 1660mm

3030114

SOCKET CAP SCREW M5 X 16mm

3009166

SOCKET CAP SCREW 1/4"-20 X 5/8"

3009047

SOCKET CAP SCREW 5/16"-18 X 1"

3009003

8mm POLY CHAIN BELT 12mm WIDE 98.25" LG.

3041184

CHALLENGER II 18 COLOR (A.C. HEAD) HEAD TUBE ASSEMBLY

FLAT NYLON WASHER 1/2"

3020001

PERIMETER RAIL SUPPORT

9150132

CYCLE INTERRUPTION CORD 76"

1018035

IDLER ROLLER

9150907

HEAD SUPPORT FRAME (JUMBO)

9150085

FIN HEX JAM NUT ZP 3/8"-16

3013014

WROUGHT FLAT WASHER 3/8" ZP

3020010

Page 6

Содержание 12 COLOR

Страница 1: ...The M R 111802MS 75 00 M R Printing Equipment Inc www mrprint com Toll Free 1 800 736 6431 MAN CH2...

Страница 2: ...ngency in connection with installation operation and maintenance Features may be described herein which are not present in all variations of this product M R Printing Equipment Inc assumes no obligati...

Страница 3: ...l No Schematic No and Machine No are all located on the Manufacturers Rating Plate mounted to the equipment Should you have any questions regarding this information please do not hesitate to contact o...

Страница 4: ......

Страница 5: ...enger Series II will insure maximum production rates and a long service life for your investment This Operator s Manual is provided to help guide you and your employees in the proper procedures for se...

Страница 6: ......

Страница 7: ...tenance Procedures 65 Pallet Leveling Procedure 111 Proximity Switch Location 115 Index Lift Cylinder Cushion Adj 118 Idec Relay Location 119 Alarm Messages on E 300 Operator Interface 121 Trouble Sho...

Страница 8: ......

Страница 9: ...ng Laboratories such as Underwriters Laboratories in the United States and the European Economic Community CE Standards and Directives However it is possible that dangerous condi tions which can cause...

Страница 10: ...near the equip ment at all times All safety and danger notices must be kept in readable condition at all times Training of Equipment Operator s Only properly trained Operators may run the equipment Th...

Страница 11: ...Safety Guards any time the equipment is in operation 3 This Operator s Manual includes information regarding the proper preventative maintenance procedures When ever personnel are performing preventat...

Страница 12: ...atigued or under the influence of alcohol or prescription drugs Shut off the equipment immediately if any malfunction occurs or appears imminent Report any unsafe equipment or condition promptly in or...

Страница 13: ...fort has been made to provide accurate electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use o...

Страница 14: ...e electrical specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use of the indicated electrical specificat...

Страница 15: ...riety of screen sizes Compatible with numerous registration systems including M R s Tri Loc and Newman Pin Lock Flip up front screen holders make setup fast and mid run screen changes easy Squeegees F...

Страница 16: ...e installed in the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See...

Страница 17: ...talled in the compressed air sup ply line to the Challenger Series II press to prevent moisture damage to pneumatic seals valves and air cylinders used in the operation of the print carriage See diagr...

Страница 18: ...M R Printing Equipment Inc Glen Ellyn Illinois 10 Specifications NOTES...

Страница 19: ...ide accurate screen frame specifications M R Printing Equipment Inc does not assume any liability for damages whether consequential or incidental that may result from the use or misuse of the indicate...

Страница 20: ...the M R Challenger Series II 1 Locate where your frames width falls along the left side of the chart 2 Now find where the frame length falls along the bottom of the chart As long as these two dimensio...

Страница 21: ...fer to the Manufacturer s Rating Plate on each flash cure unit for specific electrical requirements Provide one 16 squeegee blade ready to install at every station size 1 7 8 x 3 8 Please note squeege...

Страница 22: ...ason If any of the hardware listed below is not included with the equipment upon delivery please contact our Customer Service Dept at 1 800 736 6431 for assistance 3047001 Sleeve Anchor 1 2 x 2 1 4 4...

Страница 23: ...ri Loc is offered without a film register Pin Bar attached Pin Bars and carrier sheets are available sep arately or in a start up kit available through M R Sales and Service It is important to note th...

Страница 24: ...23 wide frames and one for the 25 wide frames When pasting up films to carrier sheets it is important to use the centerline that corresponds with the frame size that will be used for that job ie 23 fr...

Страница 25: ...h pins and lowering front edge to rest against stop blocks Do not use excessive force to load a frame If it does not fit check frame tolerances See Fig 8 If using a roller type adjustable frame be sur...

Страница 26: ...ore starting it is important that pallet level and off contact are set to specifications If there is any question of calibration of your press it should be corrected before you begin You will realize...

Страница 27: ...stration pallet setting the back edge of the pallet to the mark on the support arm and securely fastening it in place Now load the press with screens exposed using the Tri Loc exposure master frame Ro...

Страница 28: ...enter 8 20 3cm the full length of the pallet Now measure 9 25 24 1cm from the front of the pallet and scribe a line the full width of the pal let These lines become the center placement position of al...

Страница 29: ...icro registration unless you have the optional rear micro 5 Install all squeegees and flood bars Place a small amount of ink in the screen to start with This way if the color is incorrect clean up won...

Страница 30: ...In order to adjust the lever the index table should be in the lowered position Taking your left hand and lifting up on the stringer you can now manually move the lever to the desired position for the...

Страница 31: ...on describes the proper procedure for the installation of the M R Omni Uni Flash cure unit on M R Challenger Series II textile screen printing systems 1 After determining the location of the M R Omni...

Страница 32: ...t it is slightly above the front end plate Latch clamp assembly locking bracket See Fig 4 4A Be sure to loosen the ratchet knob Kipp Elisa Knob that secures the two telescope tubes together before mak...

Страница 33: ...channel under the infrared panels insulated cover guard See Fig 9A top right NOTE Check to be sure all bolts and nuts are securely tightened 9 Adjust both the front and rear threaded support rods so...

Страница 34: ...ut jerking motion or vibration 11 Adjust the digital temperature control for optimum flash curing of garments We suggest that you run a few tests to determine the proper heat setting before beginning...

Страница 35: ...cure results when properly leveled It is imperative that the heating element assembly be parallel to the pallet surface The preferred dimension between the surface of the heating elements and the pall...

Страница 36: ...ammable Logic Controller internal to your M R Challenger Series II control system Simply install the signal cable supplied from the plug marked PLC SIGNAL on the Quartz Flash unit to the plug socket l...

Страница 37: ...artz Flash timer allows a maximum setting of 15 seconds and a minimum of 0 seconds for flash dwell time Now press the ENTER key to enter your selection into the PLC memory The Pre Heat time interval i...

Страница 38: ...Quartz Flash Operation M R Printing Equipment Inc Glen Ellyn Illinois NOTES 30...

Страница 39: ...he entire system The individual controls and their functions are described as fol lows Main ON OFF switch location See figure 1 Print Station Control Switches To the extreme left of the Main Control p...

Страница 40: ...nd Manual at the lower position This switch commands the system to operate in either Automatic or Manual mode of opera tion To operate the index system one complete cycle press the toggle switch down...

Страница 41: ...sh button to stop system operation under normal operating conditions To stop the system in an Emergency situation press the red mushroom shaped button In This will result in all print stations shuttin...

Страница 42: ...adjust the index dwell time are available on page 43 of this manual NOTE When the Operation Mode toggle switch is selected to the middle or OFF position the index system will NOT operate Test Print To...

Страница 43: ...h ink When placed in the Rear position the print carriage will stop at the rear inside of the print head and the image area will be clear of ink A small red L E D located in the tip of the toggle hand...

Страница 44: ...assembly To release the screen frame simply move the toggle switches to the Off position and remove the screen frame from the holder assembly 3 Squeegee Speed Adjustment Pneumatic Heads Only The squee...

Страница 45: ...NY CONTROL DEVICE OR APPLIANCE CHECK TO BE SURE THAT ALL CONTROL DEVICES AND APPLIANCES ARE WORKING AND FUNCTIONING PROP ERLY BEFORE BEGINNING ANY OPERATION OF THIS EQUIPMENT SHOULD YOU DETERMINE THAT...

Страница 46: ...the flood or squeegee speed While adjusting either the flood bar or squeegee stroke speed observe the L E D digital readout on the power drive inverter located at the rear right hand side of the prin...

Страница 47: ...assembly and up against the chrome plated mounting bar and slide it either to the right or the left to cen ter it on the mounting bar Once centered lock the squeegee flood bar in place using the pneu...

Страница 48: ...di cator is located on the power inverter assembly at the right rear of the print station chassis Use this indicator as a handy visual reference whenever the need for reproducing precise flood print s...

Страница 49: ...ndicator The operational parameters listed form left to right are INDEX DELAY FLASH QUARTZ TIMER REVOLVER INDEX ON PROX GLUE CCW CW Counterclockwise Clockwise DOUBLE INDEX and SERVO NOT READY NOTE If...

Страница 50: ...displays a green L E D when the system is operating with the Index Delay com mand A red L E D will be displayed when the sys tem is operating in the Revolver print sequencing program FLASH QUARTZ TIM...

Страница 51: ...AIN SCREEN The L C D window will display a graphic representation of the M R Challenger Series II press In the lower right corner of the L C D window the screen will display the program reference info...

Страница 52: ...ment in your production facility The numerical value for the Total Counter cannot be changed or adjusted in any way It merely serves as a reference for the systems operational history TIMERS The TIMER...

Страница 53: ...Flash Dwell Time Press the ARROW DOWN key until the numerical value for Quartz time starts to flash confirming its selec tion Now enter the numerical value using the num ber keys maximum 15 0 seconds...

Страница 54: ...st sub menu item is Revolver mode NOTE The REVOLVER option only appears on press es equipped with the REVOLVER program option To access the Revolver mode of operation press the ARROW DOWN key one time...

Страница 55: ...tem When the flashing cur sor is located under the letter S in the word STOP press the ENTER key one time You will see the WAIT message appear in the mes sage window This control feature allows the sy...

Страница 56: ...rom 1 to 3 which is saved in the PLC memory Simply press the numeric key from 1 to 3 then press the ENTER key See illustration Figure 8 above The next menu item is Job Clear This menu item is used to...

Страница 57: ...ashing cursor under the letter D in the word DOUBLE then press the ENTER key one time The next menu item is SKIP This menu item per mits selection of either No T Shirt Sensor or FOOT PEDAL PUSH BUTTON...

Страница 58: ...n of the indexer servo drive system for the most optimum locking of the carousel This control is provided to adjust index stop after changing pallets to a smaller or larger size Larger pallets increas...

Страница 59: ...erator to program the M R Annamister to apply adhesive to the printing pallets based on the number of revolutions of the press Remember that a revolution is defined as one complete cycle of all printi...

Страница 60: ...perator to program a start delay time for the one rear air valve which operates the rear spray gun As with Front Delay described previously this adjustment is provided to precisely set the spray gun t...

Страница 61: ...own to 0 at which time the M R Annamister system will begin applying adhesive to the printing pallets See Figure 13 above The next sub menu item is Pallet This menu item is provided as an indication o...

Страница 62: ...ndex system manually To activate the MANUAL OILER use the ARROW keys to place the flash ing cursor on the ON OFF indication and press the ENTER key This action will activate the lubri cant pump result...

Страница 63: ...TESTS The next menu item is the TEST menu item In the TESTS menu item there are six sub menu selec tions which are Panel Test Proximity s Test Motion Card Test Servo Drive Test Servo Motion Card Histo...

Страница 64: ...ated the corre sponding indication on the display screen will con firm its operational integrity Should a indication fail to respond then investigation of the operation of that particular proximity sw...

Страница 65: ...ort software package A detailed logging builds a data base which may be used for cost analysis job tracking production vol ume reporting press utilization and down time analy sis The MPR Data report f...

Страница 66: ...example for January 12 1998 first press the 0 key then press the 1 key The display will change to 01 for the month indication For the date press first the 1 key then press the 2 key The display will...

Страница 67: ...Illinois 59 M R INFO The last menu item is M R INFO located under the L C D window at the extreme left of the control panel This menu item provides information on how to contact M R Printing Equipment...

Страница 68: ...00 00 00 00 00 Job Clear OFF Alarm Enabled OFF HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion CArd History Other Tests PANEL TEST PROXIMITIES TEST Front Proxi...

Страница 69: ...arameter Error 32 47 0000 Servo Status 0000 HARDWARE TEST Panel Test Proximities Test Motion Card Test Servo Drive Test Servo Motion Card History Other Tests SERVO MOTION CARD HISTORY 1 0000 NONE 2 00...

Страница 70: ...Operator Interface Logic Diagram M R Printing Equipment Inc Glen Ellyn Illinois 62 MAIN MENU SCREEN PLC Identity No Program Version No MTA No MPR DATA Job No Message Code SERVICE DATA DATE AND TIME M...

Страница 71: ...Vise Grip 12 Pipe Wrench Aluminum Electrical Pliers Hammer 13 or Longer Optional Rubber Mallet Hack Saw Optional 1 2 Drive Ratchet Handle 1 2 Drive Socket Set U S Standard 3 8 7 16 1 2 9 16 5 8 1 16...

Страница 72: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 64...

Страница 73: ...dle is positioned across the air supply pipe hose See illustration at right NOTE The manual shut off valve is not supplied with the equipment The manual shut off valve must be installed by the end use...

Страница 74: ...onnect and turn dis connect switch back ON to supply electrical power to the equipment See illustration at right Using a clean cloth moistened with 10 wt non detergent oil clean away any accumulation...

Страница 75: ...neumatic power supplies to the equipment 081200MS 2 If the equipment is to be operated in an environment which is exposed to excessive accumulations of lint or air borne garment fibers we suggest the...

Страница 76: ...INTENANCE PROCEDURE CHALLENGER Series II Bulletin No EL1 Procedure Information Cont 4 Remove lock out tag from electrical disconnect switch and turn disconnect switch back ON to supply electrical powe...

Страница 77: ...mpressed air which may remain in the system by opening the small pet cock valve turn handle counterclockwise to open valve at the bottom of the mois ture trap assembly Allow any compressed air to comp...

Страница 78: ...sture trap reservoir by pushing up while turn ing the reservoir bowl 1 4 turn to the left then pull straight down Inspect the inside of the reservoir for indications of standing water or excessive moi...

Страница 79: ...he equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compresse...

Страница 80: ...gned with the incoming compressed air supply line pipe or hose See illustration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power...

Страница 81: ...the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compress...

Страница 82: ...lows Using a small screw driver turn the small metering screw located in the center of the adjustment all the way in clockwise Now turn the metering screw 4 full turns coun terclockwise When adjusted...

Страница 83: ...or example if you enter the number 20 which is the value pre set at the factory the lubrication system will automatically dispense oil to lubricate the screw drive assembly every 20 index cycles To ch...

Страница 84: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 081200MS 76...

Страница 85: ...ic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the...

Страница 86: ...assembly is closed See Step No 3 Open manual shut off valve for compressed air supply to the equipment The manual shut off valve is open when the handle is aligned with the incom ing compressed air su...

Страница 87: ...air line lubricator assembly A proper rate of flow will be 1 drop of oil for every 2 complete press cycles 2 Should the oil flow rate require adjustment use the small standard blade screw driver and...

Страница 88: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 80...

Страница 89: ...e compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at r...

Страница 90: ...aligned with the incoming compressed air supply line pipe or hose See illus tration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to supply electrical p...

Страница 91: ...umatic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across...

Страница 92: ...lectrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right Pneumatic Print Stations Only 4 Using a suitable wiper or cloth shop towel...

Страница 93: ...ct the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration...

Страница 94: ...when the handle is aligned with the incom ing compressed air supply line pipe or hose See illustration at right 6 Remove lock out tag from electrical disconnect and turn disconnect switch back ON to...

Страница 95: ...power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the a...

Страница 96: ...ion at right 4 Using a suitable wiper or cloth shop towel clean away the old grease from the bottom surface of the lower carousel plate Use a small painters brush to apply white lithium grease around...

Страница 97: ...he equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pip...

Страница 98: ...k out tag from electrical disconnect and turn disconnect switch back ON to supply electrical power to the equipment See illustration at right 4 Using a suitable wiper of cloth shop towel remove the ol...

Страница 99: ...ect the compressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustratio...

Страница 100: ...quipment See illustration at right 4 Using a suitable wiper of cloth shop towel remove the old grease from the inside surface of the U shaped index cap ture fork clevis and outside race of the index c...

Страница 101: ...s Brush 1 Disconnect lock out and tag the electrical and pneumatic power from the equipment 2 Disconnect the compressed air supply from the equip ment by closing the manual shut off valve The manual...

Страница 102: ...old grease from the inside U surface of the registration forks and out side race of the registration cam follower bearings Using a small painters brush apply white lithium grease to the inside U of th...

Страница 103: ...fully by turning the adjustment knob coun terclockwise Now apply a coat of grease to the threads of the micro register knobs Turn the micro registration adjust ment knobs b clockwise until the micro...

Страница 104: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 96...

Страница 105: ...mpressed air supply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right...

Страница 106: ...ustration at right 4 Using the wrench remove the press manifold drain plug on the bottom of the indexer chassis and alternate manifold by turning counterclockwise Allow any accumulated water and moist...

Страница 107: ...t by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off any compressed air which...

Страница 108: ...sed air supply line pipe or hose See illustration at right 4 Remove moisture trap reservoir assembly by pushing up while turning the reservoir 1 4 turn to the right clockwise 5 Remove the filter eleme...

Страница 109: ...upply from the equip ment by closing the manual shut off valve The manual shut off valve is closed when the handle is positioned across the air supply pipe hose See illustration at right 3 Bleed off a...

Страница 110: ...turn of the screw See illustration at right 4 Using a 1 8 allen wrench remove both the left and right dust covers by loosening the three 10 24 X 3 8 button head allen screws 5 Using a 3 16 allen wren...

Страница 111: ...air supply to the equipment The manual shut off valve is open when the handle is aligned with the incoming compressed air supply line pipe or hose See illustration at right 10 Remove lock out tag from...

Страница 112: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 104...

Страница 113: ...exer chassis 3 Remove the communication cable from the CPU unit using the small phillips screw driver Open the access door on the CPU unit to expose the battery and battery connec tor 4 Remove the old...

Страница 114: ...081200MS PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 106...

Страница 115: ...T turn OFF the electrical power to the equipment If the electrical power is not ON turn it ON 2 Open the access door on the lower electrical component cabinet mounted to the indexer chassis 3 Open the...

Страница 116: ...PREVENTIVE MAINTENANCE PROCEDURE CHALLENGER Series II NOTES 108...

Страница 117: ...e an invaluable ref erence in the future The space below provides a convenient means of recording the preventive maintenance pro cedure described in the Preventive Maintenance section of this manual P...

Страница 118: ...081200MS 110 This page left blank intentionally...

Страница 119: ...nting bar flood position Mounting Bar with the extended chopper cylinders See Fig 3 top right 3 Adjust the flood bar for zero angle Loosen the two ratch et type knobs on both sides of the mounting bar...

Страница 120: ...to the head used for leveling the pallets See Fig 8 NOTE If your machine has the Central Off Contact Lever make sure it is set for the highest position least amount of off contact See Fig 9 8 Now go a...

Страница 121: ...nd move the head back and forward by hand and adjust the base pallet frame so that surface of the pallet is one business card 010 from the edge of the flood bar throughout the length of the print stro...

Страница 122: ...Leveling the Pallets M R Printing Equipment Inc Glen Ellyn Illinois 114 NOTES...

Страница 123: ...ork clevis is dis engaged from the index table A small L E D on the switch illuminates confirming the switch operation and the fork clevis position The switch is mounted to the index clevis assembly S...

Страница 124: ...d near the load and unload stations See illustrations at right REAR PROX On AC Print Station The function of this proximity switch is to signal the PLC that the print station carriage is at the rear o...

Страница 125: ...vo motor cycle See illustration at left B A HOME PROXIMITY SWITCH This proximity switch is used during the initial installation and set up of your M R Challenger Series II press The Home proximity swi...

Страница 126: ...s used for the retraction lowering of the cylinder pis ton while the adjustment on the top is used for the exten sion raising of the cylinder piston On some models the adjustment is made using a small...

Страница 127: ...rol panel If this relay does not energize it is an indication that the red emergency stop push button has been activated pushed IN K3 Servo Alarm Relay 2 Pole Relay 24 volts DC This relay is used to m...

Страница 128: ...Idec Relay Identification NOTES 120...

Страница 129: ...to the registration forks INDEX ON PROX ERROR This alarm will appear if the signal from the index on prox is either staying on at all the time or the signal is not being sent to the plc after the tabl...

Страница 130: ...ium battery in the CPU for the plc runs low on voltage or if it is disconnected If the alarm battery low plc appears do not turn the power off to the machine or the plc will loose it s program The bat...

Страница 131: ...ts on proximity switch wires and or cables to print station prox imity switches and replace as necessary 1 There may be insufficient air pressure to the equipment 100 lbs minimum per square inch Check...

Страница 132: ...turned ON and the shut off valve is open Adjust the main air regulator to at least 100 lbs minimum per square inch 4 The lift valve solenoid coil on the Mac valve may have failed Remove the base acces...

Страница 133: ...on Push the Reset button for the servo motor to return to the Start position Press the Reset button for one second 4 The carousel is located in the wrong position Carousel arms are not located in the...

Страница 134: ...be loose requiring adjustment Push the Emergency stop push button Check to see if the proximity switch mounted to the underside of the print station support arm is loose Before tightening adjust so th...

Страница 135: ...Kebco Frequency Drive M R Printing Equipment Inc Glen Ellyn Illinois 127 Power Supply Terminal Control Card Terminal Motor brake resistor Terminal...

Страница 136: ...Frequency Drive M R Printing Equipment Inc Glen Ellyn Illinois 128 5 Digit LED display Operating Error display Normal LED on Error LED blinks Double function keyboard Interface control BUS Operation L...

Страница 137: ...rrent limit short circuit at the output ground fault deceleration ramp too short motor cable too long EMC E OHI ERROR overheat internal 6 Error Overheating in the interior error can only be reset at E...

Страница 138: ...inverter not correctly dimensioned motor wrongly wired encoder damaged E nOL no ERROR overload 17 No more overload OL counter has reached 0 after the error E OL a cooling phase must elapse This messa...

Страница 139: ...oder channel 1 E BR ERROR brake 56 Error This error can occur in the case of switched on brake con trol if the load is below the minimum load level at start up or the absence of an engine phase was de...

Страница 140: ...PTC is low resistance again A nOHI no A STOP overheat int 92 Warning no more over temperature in the interior A bus ABN STOP bus 93 Warning Watchdog for communication between operator control card has...

Страница 141: ...load 2 Note 1 Note 1 Note 1 52 Error excessive 8E Serial communication error 88 Watchdog Warnings 92 Open battery cable warning 96 Home position setting warning 9F Battery warning E0 Excessive regener...

Страница 142: ...Servo Amplifier Alarm List M R Printing Equipment Inc Glen Ellyn Illinois 134 This page left blank intentionally...

Страница 143: ...LNR 1 4 1 1004028 Fuse 7 Amp FLNR 7 1 1004036 Fuse 25 Amp FLNR 25 2 8080160 Safety Cords Complete 300 Ft 2001002 3 8 Air Tubing 300 Ft 2001000 1 4 Air Tubing 300 Ft 2001001 5 32 Air Tubing 2 1010006 P...

Страница 144: ...Trouble Shooting Procedure NOTES 136...

Страница 145: ...performance To insure you receive the exact replacement part you need we will require the following information In some instances our Parts Dept personnel may need Model No or Style No information wh...

Страница 146: ...uite C Anaheim CA 92806 U S A 1 800 997 2781 M R Printing Equipment Inc Peter Rosegger Strasse 3 A 6300 Worgl Austria 011 43 5332 74250 Fax 011 43 5332 74250 20 M R Printing Equipment Inc Trendy Cente...

Страница 147: ...er Toggle Switch 1017157 Push Button Switch 1017159 Toggle Switch 1010007 Emergency Stop Push Button 1010040 1 2 4 Toggle Switch 1017158 3 5 E 300 Operator Interface 1017295 6 Toggle Switch 1010007 Re...

Страница 148: ...lay 1011079 Idec Relay 1011079 1 2 4 Siemens Safety Relay 1017422 3 5 Mitshubishi Power Supply Module 1017043 6 Output Module A1SY10 1017073 DC Module A1SX42 UL 1017044 7 8 Output Module A1SY10 101707...

Страница 149: ...quipment Inc Glen Ellyn Illinois 139 Part Name Part Number Output Module A1SY10 1017073 Output Module A1SY10 1017073 1 2 Mitshubishi Ext Base 1017233 3 Contactor 1011516 4 Axial Fan 1009004 5 1 Indexe...

Страница 150: ...40 Part Name Part Number Fuse 7 Amp FLNR 7 F8 1004028 Idec Relay Plug Base 1010208 Fuse 1 4 Amp FLNR 1 4 F6 1004020 Fuse 1 4 Amp FLNR 1 4 F7 1004020 1 2 3 4 Fuse 3 Amp FLNR 3 F5 1004024 Fuse 3 Amp FLN...

Страница 151: ...0 Fuse 7 Amp FLNR 7 F8 1004028 Fuse 1 4 Amp FLNR 1 4 F7 1004020 Fuse 3 Amp FLNR 3 F4 1004024 1 2 3 4 Fuse 30 Amp FLNR 30 F9 1004026 Fuse 3 Amp FLNR 3 F5 1004024 Fuse 30 Amp FLNR 30 F10 1004026 Fuse 30...

Страница 152: ...PRINT STATION DRIVE CONTROL 1 2 3 4 5 Part Name Part Number Fuse 30 Amp FLNR 30 F14 1004026 Fuse 30 Amp FLNR 30 F13 1004026 Fuse 25 Amp FLNR 25 F1 1004036 Fuse 25 Amp FLNR 25 F2 1004036 1 2 3 4 Conta...

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Страница 155: ...he exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture reverse engineering or sale o...

Страница 156: ......

Страница 157: ...33090 9150062 BUTTON SOCKET CAP SCREW 1 4 20 X 1 HEX CAP SCREW 3 8 24 X 1 3 4 FEMALE ROD END 3 8 24 LOCK CLAMP SPACER PLATE SPLIT LOCK WASHER ZP 1 4 REGISTRATION GRID LABEL FIN HEX JAM NUT 3 4 16 BOTT...

Страница 158: ...DESCRIPTION CABLE CLIP BUTTON SOCKET CAP SCREW 6 32 X 3 8 38 ITEM NO 37 PART NO 3001016 9150128 CHALLENGER II 18 COLOR A C HEAD FRONT FRAME HOLDER MICRO ASSEMBLY Page 1C...

Страница 159: ...exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by a...

Страница 160: ......

Страница 161: ...9151842 3043059 3013015 PLUG Z AXIS KNOB SHOULDER BOLT 1 2 X 1 1 4 RIGHT SIDE THREADED ROD 3 8 24 X 3 27 26 24 19 17 18 21 20 22 23 25 THREADED ROD 3 8 24 X 3 1 2 9151846 9151844 9151843 3006065 7025...

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Страница 163: ...gs and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the d...

Страница 164: ......

Страница 165: ...3 4 1 DOUBLE ACTING AIR CYLINDER 7 9 10 8 6 KEY LOCKING INSERT 8090144 Page 4 PART NO 2009023B 9159052 3013106 HEX JAM NUT ZP 3 4 16 THREADED ROD 3 4 16 X 4 3 4 SAE WASHER 3 4 SOCKET CAP SCREW 8 32 X...

Страница 166: ......

Страница 167: ...pecifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manuf...

Страница 168: ......

Страница 169: ...9150944 3001021 3009023 9150956 9150957 9150904 EXTERNAL RETAINING RING 5 8 28 26 29 25 20 31 21 32 30 33 3024041 BALL BEARING BOSTON 3023097 SOCKET CAP SCREW 10 24 X 1 2 3009024 IDLER SHAFT CLAMP 91...

Страница 170: ...ART NO FIN HEX NUT ZP 5 8 11 3013016 LEVELING FOOT VALVE GUIDE 5 8 3037001 35 FRONT END PLATE 9150909 36 PERIMETER RAIL 9130088 CHALLENGER II 18 COLOR A C HEAD HEAD TUBE ASSEMBLY Page 7 39 SOCKET CAP...

Страница 171: ...act match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any...

Страница 172: ......

Страница 173: ...AD CONTROL PANEL ASSEMBLY 1010006 2003031 3001005 2018011 2003023 1029020 FITTING MALE SWIVEL ELBOW 10 32 SWITCH PUSH BUTTON FITTING MALE CONNECTOR 10 32 NPT AIR SWITCH 4 WAY BUTTON SOCKET CAP SCREW 1...

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Страница 175: ...not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to o...

Страница 176: ......

Страница 177: ...HT FLAT WASHER 5 16 ZP SPLIT LOCK WASHER ZP 5 16 HEX HEAD BOLT 5 16 18 X 1 MOTOR SPROCKET MOTOR MOUNTING FLAT A C MOTOR 1 2 HP ELASTIC STOP NUT ZP 5 16 18 FLAT SOCKET CAP SCREW 5 16 18 X 1 DRIVE SHAFT...

Страница 178: ......

Страница 179: ...replace since the drawings you view may not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall n...

Страница 180: ......

Страница 181: ...X 5 8 3009045 27 FITTING MALE SWIVEL ELBOW 1 8 NPT 5 32 TUBE 2003004 28 FITTING Y CONNECTOR 1 4 TUBE 2003086 29 FITTING Y CONNECTOR 5 32 TUBE 2003024 30 BUTTON SOCKET CAP SCREW 8 32 X 1 1 4 3001071 30...

Страница 182: ......

Страница 183: ...act match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any...

Страница 184: ......

Страница 185: ...HEAD PROX MOUNTING BRACKET REAR GROMMET RUBBER 8 9 PROX SLIDE ENERGY CHAIN 3001031 7001108 9155693 1038106 7024014C 3001003 9155691 PART NO 1017431 9150925 CHALLENGER II 18 COLOR A C HEAD CARRIAGE PR...

Страница 186: ......

Страница 187: ...fications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufactu...

Страница 188: ......

Страница 189: ...EAR MICRO ROD END ITEM NO 2 3 4 1 CLEVIS ROD LEFT 7 9 10 8 11 12 13 14 15 6 HEX JAM NUT ZP 3 8 16 REAR SCREEN HOLDER 9150069 Page 17 PART NO 8050202 2003031 2009023B 3013014 9159053 8010005 9159055 30...

Страница 190: ......

Страница 191: ...t All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the bas...

Страница 192: ......

Страница 193: ...EFT OR RIGHT WHEN ORDERING LEVELING BOLT LEVELING BOLT BASE FIN HEX NUT 1 1 4 12 GRADE 8 WROUGHT FLAT WASHER 1 1 4 18 17 DRIVE COVER ADJUSTABLE TRIGGER LOCK 3009019 1010223 3023001 9150125 3001010 915...

Страница 194: ......

Страница 195: ...tch for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means...

Страница 196: ......

Страница 197: ...0 9 11 STEEL BALL BEARING 3 8 OFF CONTACT LOCK OFF CONTACT DOWN PLATE 1 OFF CONTACT DOWN PLATE LIFT COMPRESSION SPRING LIFT CYLINDER EXTENSION SPACER BRACKET HEX HEAD BOLT 1 4 20 X 1 OFF CONTACT SLIDE...

Страница 198: ......

Страница 199: ...All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basi...

Страница 200: ......

Страница 201: ...T ZP 5 8 18 SPLIT LOCK WASHER ZP 5 8 SAE WASHER ZP 5 8 24 23 22 20 19 18 17 21 SOCKET CAP SCREW 3 8 16 X 2 FULL THREAD CAM FOLLOWER 1 1 2 FIN HEX JAM NUT ZP 3 8 16 LIFT PROX MOUNTING BRACKET BUTTON SO...

Страница 202: ......

Страница 203: ...ings you view may not be an exact match for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied...

Страница 204: ......

Страница 205: ...DESCRIPTION PALLET STOP FRONT GUIDE PALLET STOP REAR GUIDE PALLET STOP SPRING PALLET STOP MOUNTING FLAT SPRING PLUNGER PALLET STOP ROD PALLET STOP KNOB MALE HANDLE 3 8 16 PALLET STOP POINTER 4 ITEM N...

Страница 206: ......

Страница 207: ...your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used...

Страница 208: ......

Страница 209: ...OUGHT FLAT WASHER 5 16 ZP ELASTIC STOP NUT ZP 5 16 18 BUTTON SOCKET CAP SCREW 3 8 24 X 1 1 2 FIN HEX JAM NUT ZP 3 8 24 WROUGHT FLAT WASHER 3 8 ZP SPIDER ARM RING BOLT FL WHIZ LOCK 3 8 16 X 1 3014005 3...

Страница 210: ......

Страница 211: ...oduct All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the...

Страница 212: ......

Страница 213: ...MBA PIVOT BRACKET ELASTIC STOP NUT ZP 5 16 18 SHOULDER BOLT 3 8 X 1 1 4 BEARING 3 8 X 1 2 X 1 2 DOUBLE INDEX BASE WASHER 18 17 SOCKET CAP SCREW 10 24 X 3 4 DOUBLE INDEX FORK BRACKET DOUBLE INDEX FORK...

Страница 214: ......

Страница 215: ...ings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the...

Страница 216: ......

Страница 217: ...KNOB 5 16 18 8 SOCKET CAP SCREW 5 16 18 X 1 1013042 3032002 9150460 3004001 9130001 9150381 9130036 PART NO 3009003 CHALLENGER II 18 COLOR MAIN CONTROL PANEL ASSEMBLY 9 SPLIT LOCK WASHER ZP 5 16 3022...

Страница 218: ......

Страница 219: ...product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as t...

Страница 220: ......

Страница 221: ...CYLINDER 2009016 3009017 8121254 8121255 FITTING MALE ELBOW 1 8 NPT HEX JAM NUT 5 16 24 SOCKET CAP SCREW 5 16 18 X 3 4 FEMALE ROD END 5 16 24 ELASTIC STOP NUT 1 4 20 SHOULDER BOLT 5 16 X 1 1 4 FLAT SO...

Страница 222: ......

Страница 223: ...displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or used as the basis for the design manufacture revers...

Страница 224: ......

Страница 225: ...PIN 2006002 3009003 3022003 2003024 2003032 3001005 3009001 3009000 3005008 3022000 2003000 1010012 3001013 3014001 MOTOR MOUNTING BRACKET SOCKET CAP SCREW M8 X 25mm EXTERNAL RETAINING RING INTERNAL R...

Страница 226: ...NO KEY STOCK 10 X 8mm SERVO MOTOR HEX NUT 1 2 13 SOCKET CAP SCREW 1 2 13 X 1 1 4 3009013 3013027 1008422 6201033 MOTOR COUPLING 2007069 SOCKET CAP SCREW 1 2 13 X 2 3009015 40 CHALLENGER II 18 COLOR D...

Страница 227: ...or your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means or u...

Страница 228: ......

Страница 229: ...3 4 3054019 9150438 3003002 3020010 OIL SPLASH SHIELD SOCKET CAP SCREW 3 8 16 X 1 BOLT WHIZ LOCK 1 2 13 X 1 3003003 3009000 9150407 DOWEL PIN 3 8 X 1 LINEAR SLIDE 2 BLOCKS BALL SCREW DRIVE BASE 91504...

Страница 230: ......

Страница 231: ...h for your product All drawings and or specifications displayed herein are the exclusive property of M R Printing Equipment Inc and shall not be reproduced copied or disclosed to others by any means o...

Страница 232: ......

Страница 233: ...EAD MACHINE SCREW 6 32 X 7 8 FITTING MALE SWIVEL ELBOW 1 8 NPT FITTING MALE CONNECTOR 1 8 NPT MUFFLER 1 8 MAC VALVE 3 WAY OIL SYSTEM SUB PANEL ELASTIC STOP NUT 1 4 20 AIR TWO INJECTOR PUMP OIL RESERVO...

Страница 234: ......

Страница 235: ...used on the index plate for rotation of the index table carousel The rotating part on the machine to which the pallets are attached Also referred to as the Index Table carousel plate The lower machin...

Страница 236: ...circuit which will have provision for electri cal connection to a circuit head print carriage The assembly to which the flood bar and squeegee are mounted imprint area The surface on which it is desir...

Страница 237: ...distance between the bottom of the screen fabric and the top surface of the substrate that is to be printed off contact lever A mechanism designed to allow the adjustment of the off contact of all sc...

Страница 238: ...on at which the print head will stop towards the inside of the machine registration The proper alignment of all the screens so that the printed image is reproduced on the substrate exactly as it appea...

Страница 239: ...ors printed on a garment come so close that they almost touch but without leaving a gap between them Sometimes refferred to as Butt Registration Timken bearing The tapered roller bearing on which the...

Страница 240: ......

Страница 241: ...e when returned FREIGHT PREPAID to M R Printing Equipment Inc 1 N 372 Main Street Glen Ellyn Illinois 60137 3576 Customers must secure written authorization or authorization number from our Customer S...

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