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[3] DISASSEMBLY/ASSEMBLY
[3] -1. Tapping Screws

epair

4x14 and 4x18 Tapping screws are used as illustrated in Fig. 4.
Pay attention not to confuse their positions.

Change lever

4x14 Tapping screw for tightening:

4x14

4x18

4x14

4x18

Crank cap cover

Cap holder

Brush holder unit

Spur gear 33
complete

Rear cover

Cord clamp base

Handle

Handle
cover

Controller

Cord clamp

Crank cap

Motor housing

Crank gear

2pcs.

6pcs.

1pc.
1pc.
1pc.
1pc.

Crank cap cover to Crank cap
Cap holder to Crank gear
Controller to Motor housing
Cord clamp base to Controller
Cord clamp to Cord clamp base

Total of used 4x14 Tapping screws

4x18 Tapping Screw for tightening:

1pc.

8pcs.

2pcs.
4pcs.
1pc.

Change lever to Spur gear 33 comp.
Rear cover to Motor housing
Brush holder unit to Motor housing
Handle cover to Handle

Total of used 4x18 Tapping screws

128

125

128

131

133

124

124
125

153

Fig. 4

Содержание HR3200C

Страница 1: ...ng Bit grease Safety goggle Hammer service kit Quick change drill chuck for HR3210FCT only Grease vessel 93G containing Bit grease 1 Quick change drill chuck for HR3210FCT only 1 Plastic carrying 1 Dimensions mm Width W Height H Length L Model No HR3200C HR3210C HR3210FCT 398 15 5 8 424 16 3 4 114 4 1 2 108 4 1 4 239 9 3 8 Note The standard equipment for the tool shown above may differ by country ...

Страница 2: ...ad bolt M6x25 for tightening Barrel complete 1R269 Bearing extractor Removing Ball bearings 1R346 Center attachment for 1R045 Use for Spiral bevel gear 37 Gear teeth Gear teeth Item No Description Amount Portion to lubricate 76 42 43 48 86 82 106 103 Striker Piston Torque limiter complete Gear teeth O ring 16 96 81 40 46 106 Spur gear 33 Gear teeth 103 Spiral bevel gear 9 Gear teeth 96 48 2g total...

Страница 3: ...se vessel 93g to the following portions designated with the gray triangle Fig 3 Repair Item No Description Portion to lubricate 6 2 2 Tool holder cap Steel ball 7 Lip portion Whole portion 6 Tool holder Tool holder 2 6 Steel ball 6 Whole portion 10 10 HR3200C HR3210C HR3210FCT Fig 2 AVT for HR3210C HR3210CT 50 55 52 61 63 57 58 Item No Description Portion to lubricate Counter weight Drum portion 5...

Страница 4: ...e Handle Handle cover Controller Cord clamp Crank cap Motor housing Crank gear 2pcs 6pcs 1pc 1pc 1pc 1pc Crank cap cover to Crank cap Cap holder to Crank gear Controller to Motor housing Cord clamp base to Controller Cord clamp to Cord clamp base Total of used 4x14 Tapping screws 4x18 Tapping Screw for tightening 1pc 8pcs 2pcs 4pcs 1pc Change lever to Spur gear 33 comp Rear cover to Motor housing ...

Страница 5: ...g 21 can be removed Remove Steel ball 7 with magnetized Screwdriver while pressing down Guide washer Remove Guide washer and Conical compression spring 22 32 Compression spring 11 M5x20 Pan head screw 2 pcs Chuck cover Ring 21 Steel ball 7 Steel ball 7 2 pcs Guide washer Guide washer Screwdriver magnetized with 1R288 Fig 7 Change cover Change cover While pressing down Change cover pull off Tool ho...

Страница 6: ...asher Tool holder Conical compression spring 22 32 Chuck cover Ring 21 Steel ball 7 Steel Ball 7 2 pcs Guide washer Screwdriver magnetized with 1R288 Tool holder Tool holder Remove Tool holder cap with Slotted screwdriver Chuck cover can be removed by hand And then remove Ring spring 19 Ring 21 can be removed Remove Steel ball 7 with magnetized Screwdriver while pressing down Guide washer Remove G...

Страница 7: ...omplete as illustrated in Fig 13 3 1A Chuck Section Model HR3210FCT Note Fit Compression spring 42 into the groove of Washer 28 Fig 12 Washer 28 Groove Compression spring 42 Fig 12 Fig 13 HR3200C HR3210C HR3210FCT 3 2 Tool Holder Section Disassemble Crank housing cover and Barrel complete M6x25 Hex socket head bolt 4 pcs M4x16 Hex socket head bolt 1 pc Disassemble Tool holder section together with...

Страница 8: ...re ready to be replaced in the next step 3A HR3210FCT Separate Tool holder guide section from Cylinder section and remove Impact bolt from Tool holder guide Fig 14A Now Rings on Impact bolt are ready to be replaced in the next step 4 If Dust is recognized inside Tool holder Tool holder guide after removing Impact bolt make the inside clean Cylinder section Striker Pin 6 joining Tool holder to Cyli...

Страница 9: ...ssembled to Cylinder 25 to fix Pin 6 as illustrated in Fig 17 Pin 6 joining Tool holder to Cylinder 25 4 pcs Urethane ring 34 Urethane ring 34 has to be assembled between Urethane rings Flat washer 34 Tool holder guide Cylinder 25 ASSEMBLY Fig 16 Fig 17 1 Replace Rings on Impact bolt as illustrated in Fig 16 1R259 Correction Insert Impact bolt from the side marking HR3000C on 1R259 and keep them a...

Страница 10: ...ng sleeve Lock sleeve Flat washer 40 Ring 29 Slide sleeve Compression spring 34 Cylinder 25 Compression spring 42 Fig 18 Fig 19 Rubber ring 13 Remove Rubber ring 13 Slide plate Now Slide plate is removed from Cylinder 25 Align Slide plate with the elliptic hole of Cylinder 25 by turning approx 90 degree ASSEMBLY 1 Take the reverse of the disassembling steps Refer to Figs 19 and 18 Join the assembl...

Страница 11: ...g guide Absorber holder of Crank housing complete Pipe holder Push Spring guide inner part of Absorber Absorber holder The Spring guide tilts to be locked inside Absorber and the end of Absorber is released from Crank housing complete Disassemble Active Dynamic Vibration Absorber as follows Disassemble Active dynamic vibration absorber by levering up with two Slotted screwdriver Active dynamic vib...

Страница 12: ...ig 24 3 Mount the Active dynamic vibration absorber on the both side of Crank housing complete Fig 25 4 After the step of Fig 25 take the reverse of disassembling Refer to Figs 21 13 7 or 6 and Fig 5 3 5 Motor Section Torque Limiter Section DISASSEMBLY 1 HR3200C HR3210C Disassemble Chuck section Fig 6 HR3210FCT Remove Tool holder assembly Fig 7 2 Remove Crank housing cover Fig 13 3 As illustrated ...

Страница 13: ...g screws 4 Disconnect connectors to disassemble Handle section as illustrated in Fig 26 Fig 26 Handle section Controller Cord clamp base Carbon brush Disconnection of the Contact of Carbon brush with Commutator Spiral spring Carbon brush Carbon brush Spiral spring Detach Spiral spring from Carbon brush By pulling Carbon brush disconnect the contact with Armature s commutator Armature is ready to b...

Страница 14: ...time Remove 5x25 Tapping screws And separate Motor housing from Gear room Do the disassemble work on the cloth to accept the grease from Gear housing and to provent Torque limiter from having damage Armature Use cloth to accept the grease from Gear room and to provent Torque limiter from having damage Motor housing Fig 28 Fig 29 6 Disassemble Armature as illustrated in Figs 28 and 29 1R346 Note Be...

Страница 15: ...s as illustrated in Figs 32 and 33 Set Change lever to Rotary hammer mode If Crank cap is already removed align the triangle mark on Change lever with that on Crank cap DISASSEMBLY 3 DISASSEMBLY ASSEMBLY 3 6 Gear Section in Crank Housing Complete Caution When disassembling Crank cap do not move Change lever from the position illustrated in Fig 31A Remove Crank cap by unscrewing M4x16 Pan head scre...

Страница 16: ...isassemble in order of Gear shaft and Crank gear as illustrated in Fig 34 Crank gear Gear shaft Crank gear Gear shaft Crank gear Gear shaft Fig 34 Fig 35 12 Crank Section can be disassembled as illustrated in Fig 35 Ball bearing 6004LLU Retaining Ring WR 10 Spur gear 33 Clutch Crank shaft Conical compression spring 21 31 Flat washer 10 Key 4 Retaining ring S 20 Crank section ...

Страница 17: ...laws of Pliers Claws of Pliers can exactly fit with Retaining ring WR 10 and the Retaining ring is removed easily Claws of Pliers can hardly fit with Retaining ring WR 10 Consequently it is difficult to remove the Retaining ring Claws of Pliers Fig 36R Fig 36F Pin factory assembled Crank housing complete Crank housing complete These notches are important Marks to assemble the Gear unit in Rotary h...

Страница 18: ... notches of Link arm come into sight in Crank housing complete Push Spiral bevel gear 37 into Crank housing complete until it stops Boss Link plate Link plate Assemble Link plate by fitting its bosses to the notches of Link arm Seal ring B Crank cap 3 Assemble Spiral bevel gear 37 Link arm Seal ring B and Link plate as illustrated in Fig 39 4 Assemble Crank cap as illustrated in Fig 40 5 Assemble ...

Страница 19: ... cover ON OFF Switch can be replaced as illustrated in Fig 41 3A HR3210C or HR3210FCT After removing ON OFF Switch Handle section can be disassembled as illustrated in Fig 41A 5x25 Tapping screw 2 pcs 4x18 Tapping screw 1 pc 4x18 Tapping screw 1 pc Handle cover Switch lever Switch lever Handle base Handle Section can be disassembled as illustrated below Shoulder sleeve 6 2 pcs Handle Dust cover su...

Страница 20: ...SEMBLY ASSEMBLY 3 7 Handle Section and Electrical Parts Take the reverse of the disassembling steps Note Dust cover support and Dust cover are directional Refer to Fig 42 ASSEMBLY 3 DISASSEMBLY ASSEMBLY 3 8 Fastening Torque of Screw and Bolt Chuck holder Fasten Bolts and Drill chuck to the specific fastening torque Refer to Fig 43 Item No Fastening Torque Q ty Description 18 18 400 400 4 7 8 11 8 ...

Страница 21: ...pecific portions Refer to pages 2 and 3 HR3200C HR3210C No Description No Description 2 Tool Holder Cap 3 Ring Spring 19 6 Steel ball 7 2 pcs 7 Guide washer 26 27 O ring 15 for Impact bolt 28 Fluoro carbon resin ring 20 41 O ring 18 for Striker 10 Steel ball 6 3 pcs 42 46 O ring 18 for Piston Piston Striker Impact bolt Tool holder Tool holder Chuck assembly for HR3210FCT Chuck Section for HR3200C ...

Страница 22: ...tor of Lead unit Power supply cord Switch Do not slack the lead wires in this area Fix them with Lead wire holders and Ribs Route the lead wires of Lead unit through the opening of Handle base and Handle Handle Lead wire holder Motor housing B Rib of Motor housing A Rib for Cotroller Dial Lead wire of Power supply cord Controller Handle base Rib Lead unit Fig D 1 Fig D 2 Power supply cord Lead wir...

Страница 23: ...ead wire of Light circuit between B and C Do not put Lead wire of Light circuit on the Rib B of Motor housing Controller Controller Rib Rib Rib LED Circuit Lead wire of Light circuit B Rib of contoller Light Circuit Connector Controller Connector Put the extra portion of the Lead wire of Light circuit into the space between Rib of Motor housing and Rib for Controller Put Connector into Cord clamp ...

Страница 24: ... Power supply cord Switch Do not slack the lead wires in this area Fix them with Lead wire holders and Ribs Route the lead wires of Lead unit through the opening of Handle base and Handle Handle Lead wire holder Motor housing B Rib of Motor housing A Rib for Controller Dial Lead wire of Power supply cord Controller Handle base Rib Lead unit ...

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