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Fig. 5-3-1-1-5 

[6]  Loosen four M5x25 Pan head screws, and remove Motor housing section. 

M5x25 Pan head 

screw (4 pcs.) 

Motor housing section 

Fig. 5-3-1-1-6 

[7]  Loosen twoM4x16 Pan head screws, and remove Rotor ass'y. 

Note: 

If it is hard to remove Rotor ass'y, warm Gear housing L assembly with a heat gun. 

Rotor ass'y 

M4x16 Pan head 

screw (2 pcs.) 

Fig. 5-3-1-1-8 

[9]  Remove Ball bearing 6201DDWwith 1R269, and remove Flat 

washer 12 and Bearing retainer 66. 

Fig. 5-3-1-1-7 

[8]  Remove Retaining ring S-12 with 1R291. 

Retaining ring 

S-12 

1R291 

Ball bearing 6201DDW 

1R269 

Flat washer 12 

Retaining 

ring S-12 

Ball bearing 

6201DDW 

Bearing 

retainer 66 

 

 

 

 

 

 

 

 

 

 

 

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Содержание DJR187

Страница 1: ...0 Low 0 2 300 Length of stroke mm 32 1 1 4 Electric 2 speed Yes Capacity mm Wood 2 255 10 Pipe 130 5 1 8 Blade clamp type Toolless Switch lock function Lock off Electric brake Yes Variable speed contr...

Страница 2: ...embling 12 5 3 1 1 For DJR187 DJR360 12 5 3 1 2 For DJR186 14 5 3 2 Assembling 15 5 3 2 1 For DJR187 DJR360 15 5 3 2 2 For DJR186 16 5 4 Gear complete 17 5 4 1 Disassembling 17 5 4 1 1 For DJR187 DJR3...

Страница 3: ...e parts are assembled and what are the parts It is also recommended to have boxes ready to keep disassembled parts by group Handle the disassembled parts carefully Clean and wash them properly If some...

Страница 4: ...rence 27 Flat washer 4 Side surface that contacts Needle bearing 1012 of Gear complete 28 Gear complete Gear portion 14g 29 Flat washer 54 Both side surfaces front and back a little 32 Rod guide L a S...

Страница 5: ...Outer circumference 19 Roller Inner circumference 22 Rod guide R a Side surfaces that contact Roller b Bottom surface 1g 23 Gear housing R Around Slider 5g 69 Felt 16x16 Whole surface Lubricant VG100...

Страница 6: ...2 Pull out Shoe 3 Remove Lock lever and remove Lock pin Lock lever Shoe Lock pin Lock lever Fig 5 1 1 1 3 4 Pull and slide Insulation cover forward Fig 5 1 1 1 5 6 Pull out Insulation cover Insulation...

Страница 7: ...se it again Fig 5 1 1 2 1 Insulation cover Gear housing assembly Fig 5 2 1 1 2 Remove Protector Fig 5 2 1 2 3 Insert a slotted screwdriver from the end of Retaining ring 18 then pry it off Protector S...

Страница 8: ...Sleeve in release position Pin 3 Slider Pull out Fig 5 2 1 6 7 Remove Sleeve Push plate Compression spring 2 and Torsion spring 17 Compression spring 2 is in the groove on Slider Groove on Slider Tors...

Страница 9: ...l of Torsion spring 17 to the hole where Pin 3 is installed Sleeve Short tail of Torsion spring 17 Long tail of Torsion spring 17 Fig 5 2 2 3 3 Turn Sleeve clockwise and insert Pin 3 into the hole tem...

Страница 10: ...two projections to the two concaves of Sleeve Guide sleeve Fig 5 2 2 8 8 While push Driving sleeve into Gear housing turn the sleeve clockwise to lock Pin 3 in place Then remove Driving sleeve Viewed...

Страница 11: ...in 5 into the holes of Guide sleeve Slider Shoulder pin 5 Compression spring 6 Pin 3 Fig 5 2 2 13 13 Put Driving sleeve over Guide sleeve and secure them with Retaining ring EXT 18 using 1R291 Then in...

Страница 12: ...o M5x10 Pan head screws and remove Hook assembly M5x10 Pan head screw 2 pcs Hook assembly Fig 5 3 1 1 2 2 Loosen six 4x18 Tapping screws and remove Handle set Handle set 4x18 Tapping screw 6 pcs 7 pcs...

Страница 13: ...it is hard to remove Rotor ass y warm Gear housing L assembly with a heat gun Rotor ass y M4x16 Pan head screw 2 pcs Fig 5 3 1 1 8 9 Remove Ball bearing 6201DDWwith 1R269 and remove Flat washer 12 an...

Страница 14: ...x25 Pan head screws and remove Motor housing section M5x25 Pan head screw 4 pcs Motor housing section Fig 5 3 1 2 2 4 Loosen two M4x16 Pan head screws and remove Armature ass y Note If it is hard to r...

Страница 15: ...tic force failure to follow this instruction could result in Finger injury caused by pinching between Rotors pulling each other Magnetic loss of Rotors or damage on the magnet portion of Rotor Fig 5 3...

Страница 16: ...2 Set the U shaped legs of Bearing retainer 66 into the groove of Gear housing L assembly to assemble Armature ass y Note If it is hard to assemble Armature ass y warm Gear housing L assembly with a...

Страница 17: ...head bolt 2 pcs Shoe guide plate Fig 5 4 1 1 2 4 Loosen fiveM4x16 Pan head screws and remove Gear housing R complete Note Roller may be attached on Gear housing R complete If LED circuit is removed be...

Страница 18: ...rt of Gear complete and Slider Fig 5 4 1 1 4 6 Remove Gear complete Spiral bevel gear 44 from Slider Fig 5 4 1 1 5 Fig 5 4 1 1 5 7 Remove Gear complete Spiral bevel gear 47 from Slider Fig 5 4 1 2 1 3...

Страница 19: ...5 5 2 Assembling Fig 5 4 2 2 2 Assemble Felt 16x16 between Slider guide complete and Gear housing L assembly and push it in the direction of the arrow Fig 5 4 2 1 1 Insert the longer part of Shoulder...

Страница 20: ...eath Gray Orange White Blue Yellow Red Black AWG14 AWG American wire gauge Terminal Controller AWG14 AWG16 AWG14 Flag receptacle with lock 250 t 0 8mm Terminal unit Stator board LED circuit Connector...

Страница 21: ...housing Fig 7 2 Wiring to Motor housing Boss A Put LED circuit as shown in the figure Lens of LED circuit Route the lead wires of LED circuit between the boss Aand the rib A Rib A Stator Pass the lead...

Страница 22: ...de Put the lead wires of Switch between the rib B and the rib C Rib C Rib B Put Noise suppressor with Noise suppressor lead wire white positioned over Noise suppressor lead wire black Put Noise suppre...

Страница 23: ...uit of FET Field Effect Transistor on controller Trouble on Controller can be checked with Tester as follows Fig 8 2 1 1 Set Digital tester 1R402 in the Diode mode Fig 8 2 2 2 Remove the battery and p...

Страница 24: ...ns LED circuit is broken Replace LED circuit The machine works properly Yes LED Job light is ON Motor runs when the machine is switched on Try 10 times In case of running inconstantly go to No Yes No...

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