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Majestic Biltmore Series • SB100 • 4013-303 Installers Manual • Rev H • 08/20

Safety Alert Key:

•

DANGER!

Indicates a hazardous situation which, if not avoided

will result in death or serious injury.

•

WARNING!

Indicates a hazardous situation which, if not avoided could

result in death or serious injury.

•

CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•

NOTICE:

Indicates practices which may cause damage to the fireplace or to property.

Table of Contents

1 Product Specific & Important Safety Information

A. Fireplace Certification

B. Non-Combustible Materials

C. Combustible Materials

2 Getting Started

A. Typical Fireplace System

B. Design and Installation Considerations

1. Selecting Fireplace Locations

2. Locating Fireplace & Chimney

C. Tools and Supplies Needed

D. Inspect Fireplace and Components

E. Fireplace System Requirements

3 Framing and Clearances

A. Fireplace Dimensions

B. Clearances

Minimum Clearances to Combustibles

C. Construct the Chase

D. Unpack the Refractory & Fireplace

E. Frame the Fireplace

F. Secure and Level the Fireplace

G. Protective Metal Hearth Strips

H. Outside Air Kit

4 Chimney and Termination Requirements

A. Chimney Requirements

B. Offsets/Returns

C. Termination Requirements

5 Chimney Installation

A. Typical Chimney System

B. Assemble Chimney Sections

C. Install Chimney Air Kit (optional)

D. Secure Offset/Return

E. Install Ceiling Firestops

F. Install Attic Insulation Shield

G. Roof Penetration

H. Install Chase/Chase Top

I. Termination Cap Requirements

J. Install Termination Cap

6 Shrouds

A. Radiation Shield

B. Field Constructed Shrouds

1. Open Top Shroud

2. Mailbox Style Shroud

3. Roofed Style Shroud

7 Finishing

A. Finishing Material

B. Hearth Extension, Building and Finishing

1. Fireplace Installed Flush on the Floor

and Hearth Extension Raised to Bottom

of Firebox Opening

2. Raised Hearth Extension and Raised Fireplace

3. Fireplace Opening and Hearth Extension Flush

with the Floor

C. Non-Combustible Sealant Material

D. Mantel and Wall Projections

E. Sidewalls/Surrounds

8 Fireplace Setup

A. Install Refractory

B. Gas Log/Lighter Provision

C. Wood Burning Inserts

9 Reference Materials

A. Chimney Components

B. Optional Components

►

Содержание Biltmore SL1100

Страница 1: ...her flammable materials away INSTALLER Leave this manual with party responsible for use and operation OWNER Retain this manual for future reference SB100 SB100HB NOTICE DO NOT discard this manual DO N...

Страница 2: ...the Fireplace 14 F Secure and Level the Fireplace 14 G Protective Metal Hearth Strips 15 H Outside Air Kit 16 4 Chimney and Termination Requirements A Chimney Requirements 18 B Offsets Returns 19 C T...

Страница 3: ...manual Date Installed Location of Fireplace Installer Dealer Distributor Phone Serial Roof flashing installed Termination installed Hearth extension installed per manual requirements Comments communi...

Страница 4: ...als Wood Compressed paper Plant fibers Plastic Plywood OSB Sheet rock drywall Any material that can ignite and burn flame proofed or not plastered or un plastered 1 Product Specific Important Safety I...

Страница 5: ...raps on rafter support chimney Termination cap Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Framing headed off in ceiling joists Enclosed space ab...

Страница 6: ...ere the fireplace is to be installed The vent system configuration to be used Gas supply piping Electrical wiring Framing and finishing details Whether optional accessories devices such as a fan wall...

Страница 7: ...hest point of the roof Wind loading possible Multi level Roofs Windward Leeward Recommended Location Above peak Recommended Insulated exterior chase in cooler climates Recommended Location Above peak...

Страница 8: ...ts Keep fire place dry Remove fireplace and components from packaging and inspect for damage Vent system components and doors are shipped in separate packages Report to your dealer any parts damaged i...

Страница 9: ...3 4 in 527 mm 11 5 8 in 295 mm 29 1 2 in 749 mm 14 3 4 in 375 mm Gas Knockout 9 7 8 in 251 mm 19 in 483 mm 10 1 2 in 267 mm Outside Air 14 3 4 in 375 mm Gas Knockout 9 7 8 in 251 mm 19 in 483 mm 10 1...

Страница 10: ...estic Biltmore Series SB100 4013 303 Installers Manual Rev H 08 20 Contour Front Dimensions Figure 3 2 Contour Front Dimensions NOTE CONTOUR FRONTS MUST BE INSTALLED BEFORE APPLYING ANY FINISHING MATE...

Страница 11: ...ENCLOSURE AREA Fireplace to backwall 1 1 2 in 38 mm Fireplace to sidewall 1 1 2 in 38 mm Top standoffs to header 0 in 0 mm Door opening to sidewall 24 in 610 mm MANTEL Mantel minimum height 20 in 508...

Страница 12: ...Storm Collar Figure 3 4 Chase Assembly 1 2 3 All outside walls should be insulated Figure 3 5 Chase Constructions 1 Fireplace and chimney enclosed in an exterior chase 2 Chimney offset through exteri...

Страница 13: ...fractory brackets must be removed fill holes in outer shell with screws Repeat this process to remove side refractories Figure 3 9 Shipping Spacers Figure 3 8 Remove Screen Rods Remove hearth stone by...

Страница 14: ...ombustibles around the fireplace must be adhered to See Figure 3 2 Any framing across the top of the fireplace must be above the level of the top standoffs The finished cavity depth must be no less th...

Страница 15: ...n 51 mm under front edge of fireplace Overlap strips in the middle of fireplace opening by 1 in 25 mm minimum Metal strips must extend beyond the front and sides of the fireplace opening by at least 2...

Страница 16: ...ne to prevent moisture penetration and air leaks Seal between the outside air inlet hoods and the house with silicone to prevent air infiltration CAUTION Risk of Cuts Abrasions Wear protective gloves...

Страница 17: ...inlet hoods in the sidewall of the structure flush with the building s exterior Assemble the flexible duct not supplied between the collar and the outside air inlet hood Secure into position with the...

Страница 18: ...ilizers 35 ft 10 67 m Maximum unsupported chimney length between the offset and return 6 ft 1 83 m Maximum unsupported chimney height above the fireplace 35 ft 10 67 m Maximum unsupported chimney abov...

Страница 19: ...32 mm OVERLAP Figure 4 2 Chimney Offset Return Example Your A dimension from Figure 4 2 is 14 1 2 in 368 mm Using Table 4 3 the dimension closest to but not less than 14 1 2 in 368 mm is 15 3 4 in 40...

Страница 20: ...ee illustration above B Gas Termination Cap A Perpendicular Wall If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorat...

Страница 21: ...resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets not shown must be secured to adequate framing Termination Cap Storm Collar Offs...

Страница 22: ...ure chimney returns with hanger straps provided fasten to studs or joists Vertical straight runs of chimney must be supported every 35 ft 10 7 m B Assemble Chimney Sections Use only those components d...

Страница 23: ...top of framing Note Use same dimensional lumber for framing ceiling firestop and joists 2 in 51mm clearance 2 in 51mm clearance WARNING Risk of Fire DO NOT seal area between firestop opening and chim...

Страница 24: ...u wish to make a custom shield or barrier follow these guidelines Metal is preferred although any material stiff enough to hold back the insulation can be used WARNING Risk of Fire Use of cardboard or...

Страница 25: ...en the flashing plate and the roof to a minimum Caulk the flashing plate and roof junction as well as the vertical seam on the flashing All nail heads must be caulked with a roofing sealant Caulk the...

Страница 26: ...NOT block air holes Caulk gaps between storm collar pipe and storm collar chase top Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1 1 2 in 38 mm Slip sto...

Страница 27: ...m 2 in 51 mm The last section of pipe must stop between 2 in 51 mm above the top of the chase and 4 3 4 in 121 mm below the top of the chase Figure 5 14 Installing a DTO DTS Decorative Termination Cap...

Страница 28: ...fireplace systems and termination caps 3 in 76 mm minimum Min Base Dim Min Base Dim Min Top Dim Min Top Dim Min Opening Width Min Opening Width Radiation Shield 14 1 2 in 368 mm maximum height Figure...

Страница 29: ...Termination Cap Chase Top Radiation Shield 3 in 76 mm Radiation Shield Height Termination Cap Figure 6 5 Roofed Style Shroud Dimensions 3 Roofed Style Shroud Radiation shield required 2 Mailbox Style...

Страница 30: ...t be used to close off any gaps at the top and sides between the fireplace and drywall to prevent cold air leaks Metal strips are placed 2 in 51 mm under the front of the fireplace and must extend bey...

Страница 31: ...o Table 7 2 for hearth extension insulation alternatives WARNING Risk of Fire Hearth extensions are to be installed only as illustrated to prevent high tempertures from occurring on concealed combusti...

Страница 32: ...of Firebox Opening Non combustible flooring a minimum of 20 in 508 mm in front of and 12 in 305 mm to each side of the fuel opening is required The hearth framing must be constructed of non com bustib...

Страница 33: ...aps between the hearth extension and the front of the fireplace with a bead of non combustible sealant or grout Platform must be built to raise the bottom of the fireplace opening to the level of the...

Страница 34: ...Noncombustible Material Protective Metal Hearth Strip 30 in Min Hearth Extension 1 2 in Micore or equivalent insulation Finished Floor Note The bottom of the fireplace opening is 8 3 4 in 222 mm above...

Страница 35: ...etween the metal face of the fireplace and framing members Combustible Wall 2 x 4 stud wall Front Standoffs Measured from top of fireplace opening 12 in 305 mm Mantel 1 1 2 in 38 mm maximum 6 in 152 m...

Страница 36: ...g Mantle leg surround stub wall whether combustible or non combustible may be constructed as shown in Figure 7 12 60 5 8 in 1540 mm 50 in 1270 mm 24 in 610 mm 19 3 4 in 502 mm 24 in 610 mm 22 3 8 in 5...

Страница 37: ...4 Attach Back Refractory Figure 8 3 Install Back Refractory Front Face Smoke Shield Remove these screws Skip Skip Figure 8 2 Remove Smoke Shield A Install Refractory Figure 8 1 Remove Smoke Shield Fa...

Страница 38: ...e Position towards front of fireplace and slide to the rear See Figures 8 5 and 8 6 Repeat for the second side refractory Figure 8 7 Slide Grate Retaining Bracket into Notch Slide grate retainers into...

Страница 39: ...must only be operated with the fireplace glass door fully open if included Only unvented gas log sets which have been found to comply with the standard for unvented room heaters ANSI Z211 11 2 are to...

Страница 40: ...estop Straight FS540 Ceiling Firestop 30 deg AS10 Straight Attic Insulation Shield 24 in 610 mm JB577 Chimney Joint Band CB576 Chimney Bracket RF570 Roof Flashing Flat to 6 12 Pitch RF571 Roof Flashin...

Страница 41: ...Joint Band 13 in 330 mm JB577 Chimney Joint Band 2 in 51 mm 13 in 330 mm A B 17 in 432 mm RF570 Roof Flashing RF571 Roof Flashing 39 7 8 in 1013 mm 28 in 711 mm 15 1 4in 387 mm 25 1 4 in 641 mm 29 in...

Страница 42: ...Biltmore Series SB100 4013 303 Installers Manual Rev H 08 20 ST1175 ST475 Square Termination Cap TCT1175 Terra Cotta Cap TR11T B Round Telescoping Termination Cap 15 3 4 in 400 mm TR11 TR444 Round Ter...

Страница 43: ...Manual Rev H 08 20 B Optional Components B A C B C A DTS134 DTS146 DTO134 DTO146 Decorative Caps DTO134 A B C in 34 20 24 mm 864 508 610 DTO146 in 46 22 7 26 mm 1168 576 660 DTS134 A B C in 34 21 18 2...

Страница 44: ...2 mm i d 42 in 1067 mm 4 in 102 mm i d 16 in 406 mm 52 in 1321 mm 1 2 in 13 mm HX3 Hearth Extension A B C D LDS33 LDS46 Decorative Shroud E D A C B LDS BV Decorative Shroud Catalog A B C D in mm in mm...

Страница 45: ...45 Majestic Biltmore Series SB100 4013 303 Installers Manual Rev H 08 20 Majestic a brand of Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www majesticproducts com...

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