ENGINE TROUBLE SHOOTING
ENGINE
SR. NO.
TROUBLE
PROBABLE CAUSE
REMEDY
O
Noisy Engine &
Black
Smoke
5. Rockers loose or out of adjustment Adjust tappet.
6. Valve clearance not OK
Adjust tappet.
P
Engine speed
falls off
1. Defective fuel pump
Rectify the fuel pump.
2. Sticky throttle lever or accelerator
cable
Check and free the accelerator cable &
throttle lever.
Q
Noisy Engine
and High
Smoke
(White Gray)
1. Cylinder head gasket defective
Replace the cylinder head gasket.
2. Worn out or damaged valve seats.
Lap the valve seats or regrind.
3. Fuel inj. pump timing
Check the FIP timing.
4. Leaking injector holder
Tighten the injector holder or check for
proper fittings.
1. Air Intake restricted
Check hoses, clean or replace
2. Incorrect tappet setting
Adjust tappets
3. Defective injectors
Check injectors
4. Improper FIP timing
Correct the timing.
5. Gas leaking between Exhaust
Replace manifold gaske t or parts manifold
and cylinder head
6. Restricted exhaust system
Remove restriction or replace parts.
7 Defective Fuel Inj. Pump
Rectify or replace fuel inj. pump
8. Worn out rings liners and valves
Overhaul Engine.
R
Black Smoke
1. Low Oil level
Check engine oil
2. Defective oil pressure sensor
Install new sensor
3. Clogged oil filter
Replace filter
4. Clogged oil cooler
Clean the oil cooler
5. Clogged oil strainer
Clean the strainer
6. Pressure relief valve in oil filter brack-
et stuck
Clean the valve and bore and assemble
7. Oil leaks internal part
Check the gasket between block and fr ont
cover
8. Excessive oil clearance or oil pump
parts worn.
Check oil clearance of oil pump housing
and pump gear. Replace worn parts.
9. Thin or diluted oil.
Change oil to correct viscosity.
10. Oil pump relief valve stuck
Remove valve inspect, clean & reassemble.
11. Excessive bearing clearance
Check bearing clearances, (main, conrod,
and camshaft bearing)
12. Oil pump cover warp or cracked.
Inspect the parts and replace.
S
Oil Pressure
Drop
1. Tappets loose
Set tappet clearance.
2. Rocker arms touching to rocker cover Install the correct rocker gasket. If still
problem persist change the rocker cover.
8
6
Содержание Jivo 245 DI
Страница 1: ...SERVICE MANUAL...
Страница 4: ...GENERAL...
Страница 6: ...PRODUCT SPECIFICATION GENERAL 6...
Страница 8: ...MAINTENANCE...
Страница 23: ...FRONT WIRING HARNESS LAYOUT MAINTENANCE 23...
Страница 24: ...REAR WIRING HARNESS LAYOUT MAINTENANCE 24...
Страница 25: ...4WD FRONT AXLE ASSEMBLY...
Страница 26: ...BEARING OIL SEAL POSITION 4WD FRONT AXLE TORQUE VALUES 4WD FRONT AXLE ASSEMBLY 26...
Страница 28: ...4WD FRONT AXLE OIL GREASE SPECIFICATIONS MAINTENANCE 28...
Страница 42: ...TRANSMISSION...
Страница 43: ...BEARING OIL SEAL POSITIONS TRANSMISSION TORQUE VALUES TRANSMISSION MAIN LINE ASSEMBLY 43...
Страница 44: ...TRANSMISSION OIL AND GREASE SPECIFICATIONS TRANSMISSION MAIN LINE ASSEMBLY 44...
Страница 69: ...ENGINE...
Страница 70: ...DETAILED ENGINE SPECIFICATIONS ENGINE ASSEMBLY 70...