Mahindra Jivo 245 DI, Руководство по обслуживанию

Страница: 35 / 87

SWIVEL TO SIDE HOUSING ASSEMBLY
4WD FRONT AXLE ASSEMBLY
DIFFERENTIAL ASSEMBLY
1 4
Place the Thrust
Washer gear (10)
& Pinion Differ -
ential (9) in Dif -
ferential case
Place the bevel
gear thrust wash-
ers (7) & gear
Differential (8) in
differential case
Assemble the
shaft Differen -
tial (11) between
the Pinion Dif -
ferential (9)
Press the Ball
Bearing on both
side of Differen -
tial Housing (1)
Fix the Spring
Dowel Pin (12) at
Differential Shaft
hole to Differen -
tial Housing Hole
2 5
3
3 5
SWIVEL TO SIDE HOUSING ASSEMBLY CRITICAL SETTINGS
1)When Swivel housing & Hub housing is assembled
together there will be a gap.
Recommended GAP is 0.200 mm.
Hence SHIM ‘14’ will be required.
GAP= Measured Gap- Recommended Gap
2) Assemble Hub housing on Swivel housing with
some End Reduction Shims. (do not use the shim
‘14’ at present) Measure the backlash between
‘Final gear reduction’ & ‘Bevel Pinion final reduction
with a dial gauge. The backlash should be within
0.13 – 0.23 mm. If not, add shim End Reduction
(when the backlash is less) or remove that shim
(when the backlash is more).
3) Thickness Of Shim “14”=(GAP+Thickness of Shim
End Reduction)
2
Assemble the Ring
gear (5) Differen -
tial Housing with
Bolt Flange HD
M8x1.25x25L (6)
Torque 20-27Nm
(Use Loctite 638)
6
Ensure free rotation of differential gears after assembly.
Ensure free movement of bearing rollers after assembly.
Assembly should be free from dust and foreign particles.
No Grease should be applied during assembly
NOTE:-
⚠