C-36
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
d)
Measure and check the clearance with the piston
pin at right angles to the crankshaft axis.
(Refer to “Specifications”)
It should require 2 to 6 lbs. pull to move the
ribbon gauge.
5.
INSTALLATION :
a)
Immerse the piston assembly in clean engine oil
and fit a ring compressor over the piston.
b)
Place the connecting rod in the correct cylinder
and push down steadily on the piston until it is
completely in the cylinder.
c)
Wipe the crankshaft bearing end of the rod to
remove and dirt gathered during installation.
Wipe the bearing upper half clean then fit it to
the connecting rod. Apply oil to the bearing
surface and position the connecting rod on the
crankshaft with the number to the F.I. Pump side.
d)
Wipe the bearing cap and lower half bearing clean
then assemble together. Apply oil to the bearing
surface and install the cap on the connecting rod
with the number to the F.I. Pump side.
e)
Tighten the bolts to the specified torque.
f)
Proceed as detailed in ops. (a) to (e) for the
remaining piston assemblies.
NOTE:
When correctly positioned, the connecting rod cap
bearing half will stand out 0.7 mm (0.030 in)
above the cap surface and will engage inside
the connecting rod half bore. Failure to position
correctly will result in the bearing halves being
out of line when the bearing cap bolts are
torqued.
g)
Install the oil pump.
h)
Install the cylinder head.
6.
DISMANTLING :
Using a piston ring expander, remove the piston rings
in the following order. First, remove the top compression
ring (Fig 11-2); then remove the second compression
ring (Fig 12-2) and finally remove the third oil control
ring (Fig. 13-2) and the expander. Remove the two
circlips (Fig 6-2) and push out the piston pin (Fig 5-2)
out of the pin boss. The pin can be pushed out by
applying a slight hand pressure. Identify the piston pin
and the piston (Fig 4-2) with a paint mark or a tag.
Do not interchange pins and pistons while assembling.
The connecting rod can be removed and installed
without having to separate the engine from the clutch.
Fig. 7
Fig. 9
Agreement of piston rings (Piston with insert 4)
1. 1st compression ring
2. 2nd compression ring
3. Oil control ring
4. Insert
A. Piston pin
bore nominal
Fig. 8
Connecting Rods, Pistons & Cylinder Sleeves
Содержание 3535
Страница 1: ...Click here to go on INDEX SERVICE MANUAL 3535 4035 4535 5035 GEAR 35 Series 4WD Main Page ...
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Страница 6: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group A G e n e r a l General A1 A21 ...
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Страница 59: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 INTRODUCTION ...
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Страница 75: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 MANIFOLDS CYLINDER HEAD VALVES ...
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Страница 87: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 CONNECTING RODS PISTONS CYLINDER SLEEVES ...
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Страница 97: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 LUBRICATION SYSTEMS ...
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Страница 103: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 TIMING GEAR TRAIN FRONT COVER CAMSHAFT ...
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Страница 111: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 CRANKCASE CRANKSHAFT MAIN BEARINGS FLYWHEEL ...
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Страница 125: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 SPECIAL NOTES TROUBLE SHOOTING ...
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Страница 133: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 8 COOLING SYSTEM ...
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Страница 149: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 10 FUEL SYSTEM ...
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Страница 160: ...C 104 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 3535 ...
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Страница 162: ...C 106 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 163: ...C 107 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 164: ...C 108 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
Страница 165: ...C 109 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
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Страница 167: ...C 111 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 5035 ...
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Страница 180: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 TRANSMISSION ...
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Страница 200: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 REAR AXLE ...
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Страница 208: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 DIFFERENTIAL ...
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Страница 228: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 REAR PTO COVER ...
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Страница 232: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 WET CLUTCH PTO ...
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Страница 236: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 BRAKES ...
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Страница 244: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group F Fr o n t A x l e Front Axle F1 F25 ...
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Страница 269: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group G E l e c t r i c a l Electrical System G1 G28 ...
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Страница 296: ...Wiring Diagram 35 Series G 28 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 ...
Страница 297: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group H S t e e r i n g Steering H1 H19 ...
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Страница 303: ...H 7 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 STEERING SYSTEM CIRCUIT Steering ...
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Страница 365: ...Speed Section Transmission Neutral Speed 1 Speed 3 Forward Engaged Speed 2 Speed 4 Reverse Engaged ...
Страница 367: ...Range Section Transmission ...