C-99
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Fig. 4
Cross-Sectional View of Engine
1. Injector
2. Clamp
3. Cylinder Head
4. Valve Seat Insert
5. Valve Seal
6. Valve
7. Valve Guide
8. Cylinder Block
9. Piston
10. Liner
11. Keystone Ring
12. Bevelled Ring
13. Oil Control Ring
14. Connecting Rod
15. Piston Pin
16. Gasket
The needle seat of the nozzle body, which is
exposed to exceedingly high pressures and
temperatures, must not develop noticeable wear
under the constant hammering action of the
nozzle needle.
Although the nozzles have been designed to bear
these severe working conditions, the nozzle needle
and body seats affected over a prolong period
of operation. Dribbling, incorrect opening
pressures, improper spray patterns and leaky
nozzles affect the engines performance. The clearly
visible symptoms are :
1.
Smoky exhaust i.e black or in some cases
white.
2.
Increased fuel consumption.
3.
Overheating.
4.
Loss of power.
5.
Engine knocking, misfiring and uneven
running However, complaints of the above
nature may not be solely due to
malfunctioning of the nozzles. Other
contributory factors such as poor
compression, injection timing cooling
problems, exhaust / intake restriction,
Lubrication systems problems, operating
conditions, etc. should also be investigated.
6.
Fuel filtration.
7.
Quality of high pressure pipes.
8.
Careless installation of injectors on the
engine.
2.
Injector Nozzle Removal
a.
Disconnect the high pressure pipes connecting the
nozzles and injection pump.
b.
Disconnect the fuel leak off pipe assembly from
the nozzle.
c.
Remove the injector retaining nuts and conical
washers securing the injector clamps.
d.
Remove the injectors carefully and the sealing
copper washer from the cylinder head.
NOTE:
Cover the cylinder head openings and plug the
inlet and leak - off openings of injectors with
protection caps.
Wipe off dirt and loose carbon from each
injector with a cloth and clean the tip with a
brass wire brush.
Fuel System
Содержание 3535
Страница 1: ...Click here to go on INDEX SERVICE MANUAL 3535 4035 4535 5035 GEAR 35 Series 4WD Main Page ...
Страница 5: ......
Страница 6: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group A G e n e r a l General A1 A21 ...
Страница 7: ......
Страница 26: ......
Страница 58: ......
Страница 59: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 INTRODUCTION ...
Страница 60: ......
Страница 74: ......
Страница 75: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 MANIFOLDS CYLINDER HEAD VALVES ...
Страница 76: ......
Страница 86: ......
Страница 87: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 CONNECTING RODS PISTONS CYLINDER SLEEVES ...
Страница 88: ......
Страница 96: ......
Страница 97: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 LUBRICATION SYSTEMS ...
Страница 98: ......
Страница 102: ......
Страница 103: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 TIMING GEAR TRAIN FRONT COVER CAMSHAFT ...
Страница 104: ......
Страница 110: ......
Страница 111: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 CRANKCASE CRANKSHAFT MAIN BEARINGS FLYWHEEL ...
Страница 112: ......
Страница 124: ......
Страница 125: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 SPECIAL NOTES TROUBLE SHOOTING ...
Страница 126: ......
Страница 133: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 8 COOLING SYSTEM ...
Страница 134: ......
Страница 143: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 9 AIR CLEANER ...
Страница 144: ......
Страница 149: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 10 FUEL SYSTEM ...
Страница 150: ......
Страница 160: ...C 104 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 3535 ...
Страница 161: ...C 105 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 3535 ...
Страница 162: ...C 106 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 163: ...C 107 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 164: ...C 108 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
Страница 165: ...C 109 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
Страница 166: ...C 110 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 5035 ...
Страница 167: ...C 111 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 5035 ...
Страница 168: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group D C l u t c h Clutch D1 D10 ...
Страница 169: ......
Страница 179: ......
Страница 180: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 TRANSMISSION ...
Страница 181: ......
Страница 200: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 REAR AXLE ...
Страница 201: ......
Страница 208: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 DIFFERENTIAL ...
Страница 209: ......
Страница 222: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 DIFFERENTIAL LOCK SYSTEM ...
Страница 223: ......
Страница 227: ......
Страница 228: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 REAR PTO COVER ...
Страница 229: ......
Страница 231: ......
Страница 232: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 WET CLUTCH PTO ...
Страница 233: ......
Страница 236: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 BRAKES ...
Страница 237: ......
Страница 243: ......
Страница 244: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group F Fr o n t A x l e Front Axle F1 F25 ...
Страница 245: ......
Страница 269: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group G E l e c t r i c a l Electrical System G1 G28 ...
Страница 270: ......
Страница 296: ...Wiring Diagram 35 Series G 28 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 ...
Страница 297: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group H S t e e r i n g Steering H1 H19 ...
Страница 298: ......
Страница 303: ...H 7 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 STEERING SYSTEM CIRCUIT Steering ...
Страница 316: ......
Страница 318: ......
Страница 358: ......
Страница 359: ......
Страница 365: ...Speed Section Transmission Neutral Speed 1 Speed 3 Forward Engaged Speed 2 Speed 4 Reverse Engaged ...
Страница 367: ...Range Section Transmission ...