C-21
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Manifolds, Cylinder Head & Valves
1.
DESCRIPTION
1a.
MANIFOLDS
Manifolds are used in various designs depending
on engine type and application. Inspect manifold
for tight sealing, whenever the engine is
overhauled. Two manifolds are used on diesel
engines. The intake manifold being bolted to left
side of the cylinder head and the exhaust manifold
being bolted to the right hand side.
The exhaust manifold for 3 & 4 cylinder
Tier IV < 50 Hp engines is same for all models.
1b. CYLINDER HEAD AND VALVES
The cylinder head is cast in one piece and houses
the intake and exhaust valves. Valve guides are
press-fit. Valves are operated by rocker arms shaft
mounted on the cylinder head. Lubrication for the
valve operating mechanism is provided through
rifle drilled passages in the crankcase and cylinder
head.
The valve rocker arm shaft assembly, thermostat
housing inlet & exhaust manifolds are fitted on
the cylinder head.
The crankcase filler cap, mounted on front cover,
also serves as a breather to the cylinder head.
The breather cap outlet is connected back to intake
manifold through PCV valve.
2.
MANIFOLDS
2a.
REMOVAL :
i)
Intake & Exhaust Manifold Removal :
a)
Drain and remove the power steering reservoir.
b)
Remove the fuel filter (2-1).
c)
Remove the injector lines (1-1).
d)
Remove the manifold bolts & lift it off.
e)
Exhaust manifold can be removed by removing
the four bolts (1-2).
Fig. 2
Cylinder Head
Intake Manifold
Exhaust Manifold
Fig. 1
NOTE:
In overall Engine Section, 3 cylinder pictures
shown.
Содержание 3535
Страница 1: ...Click here to go on INDEX SERVICE MANUAL 3535 4035 4535 5035 GEAR 35 Series 4WD Main Page ...
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Страница 6: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group A G e n e r a l General A1 A21 ...
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Страница 59: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 INTRODUCTION ...
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Страница 75: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 MANIFOLDS CYLINDER HEAD VALVES ...
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Страница 87: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 CONNECTING RODS PISTONS CYLINDER SLEEVES ...
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Страница 97: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 LUBRICATION SYSTEMS ...
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Страница 103: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 TIMING GEAR TRAIN FRONT COVER CAMSHAFT ...
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Страница 111: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 CRANKCASE CRANKSHAFT MAIN BEARINGS FLYWHEEL ...
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Страница 125: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 SPECIAL NOTES TROUBLE SHOOTING ...
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Страница 133: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 8 COOLING SYSTEM ...
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Страница 143: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 9 AIR CLEANER ...
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Страница 149: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 10 FUEL SYSTEM ...
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Страница 160: ...C 104 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 3535 ...
Страница 161: ...C 105 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 3535 ...
Страница 162: ...C 106 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 163: ...C 107 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 164: ...C 108 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
Страница 165: ...C 109 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
Страница 166: ...C 110 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 5035 ...
Страница 167: ...C 111 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 5035 ...
Страница 168: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group D C l u t c h Clutch D1 D10 ...
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Страница 180: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 TRANSMISSION ...
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Страница 200: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 REAR AXLE ...
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Страница 208: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 DIFFERENTIAL ...
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Страница 222: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 DIFFERENTIAL LOCK SYSTEM ...
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Страница 228: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 REAR PTO COVER ...
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Страница 232: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 WET CLUTCH PTO ...
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Страница 236: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 BRAKES ...
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Страница 244: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group F Fr o n t A x l e Front Axle F1 F25 ...
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Страница 269: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group G E l e c t r i c a l Electrical System G1 G28 ...
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Страница 296: ...Wiring Diagram 35 Series G 28 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 ...
Страница 297: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group H S t e e r i n g Steering H1 H19 ...
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Страница 303: ...H 7 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 STEERING SYSTEM CIRCUIT Steering ...
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Страница 365: ...Speed Section Transmission Neutral Speed 1 Speed 3 Forward Engaged Speed 2 Speed 4 Reverse Engaged ...
Страница 367: ...Range Section Transmission ...