F-5
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Front Axle
2. TROUBLESHOOTING (Contd.)
This chapter is a descriptive and explanatory guide to common axle problems. This guide suggests the
repair correct procedures to be followed.
TROUBLE
PROBABLE CAUSE
REMEDY
REF.
Ring gear tooth
broken at the
outer side
Ring gear tooth
broken side
Pinion or ring
gear teeth or
worn
Overheated ring
and pinion teeth.
See if gear teeth
have faded
Pinion teeth
pitting
Axle beam body
bent
Worn out or
pitted bearings
1. Excessive gear load compared
to the one foreseen
2. Incorrect gear adjustment
(excessive back-lash)
3. Pinion nut loosened
1. Load bump
2. Incorrect gear adjustment
(insufficient back-lash)
3. Pinion nut loosened
1. Insufficient lubrication
2. Contaminated oil
3. Incorrect lubrication or depleted
additives
4. Worn out pinion bearings that
cause an incorrect pinion axle
back-lash and wrong contact
between pinion and ring.
1. Prolonged functioning at high
temperatures
2. Incorrect lubrication
3. Low oil level
4. Contaminated oil
1. Excessive use
2. Insufficient lubrication
1. Vehicle over loaded
2. Vehicle’s accident
3. Load bump
1. Insufficient lubrication
2. Contaminated oil
3. Excessive use
4. Normal wear out
5. Pinion nut loosened
Replace bevel gear set Follow
carefully the recommended
operations for the adjustment of
bevel gear set back-lash.
Replace bevel gear set Follow
carefully the recommended
operations for the adjustment of
bevel gear set back-lash.
Replace bevel gear set. Follow
carefully the recommended
operations for the adjustment of
bevel gear set back-lash.
Use correct lubricants, fill up to the
right levels and replace according
to the recommended program.
Replace bevel gear set.
Use proper lubrication, fill up to
right level and replace at
recommended program.
Replace bevel gear set.
Use correct lubrication, fill up to
the right level and substitute at
recommended intervals
Replace axle beam body
Replace bearings.
Use correct lubrication fill up, to
the right level and replace at
recommended intervals
Содержание 3535
Страница 1: ...Click here to go on INDEX SERVICE MANUAL 3535 4035 4535 5035 GEAR 35 Series 4WD Main Page ...
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Страница 6: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group A G e n e r a l General A1 A21 ...
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Страница 59: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 INTRODUCTION ...
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Страница 75: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 MANIFOLDS CYLINDER HEAD VALVES ...
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Страница 87: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 CONNECTING RODS PISTONS CYLINDER SLEEVES ...
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Страница 97: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 LUBRICATION SYSTEMS ...
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Страница 103: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 TIMING GEAR TRAIN FRONT COVER CAMSHAFT ...
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Страница 111: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 CRANKCASE CRANKSHAFT MAIN BEARINGS FLYWHEEL ...
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Страница 125: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 SPECIAL NOTES TROUBLE SHOOTING ...
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Страница 133: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 8 COOLING SYSTEM ...
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Страница 143: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 9 AIR CLEANER ...
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Страница 149: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 10 FUEL SYSTEM ...
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Страница 160: ...C 104 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 3535 ...
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Страница 162: ...C 106 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
Страница 163: ...C 107 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4035 ...
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Страница 165: ...C 109 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 4535 ...
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Страница 167: ...C 111 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Fuel System Fuel Injection Pump Calibration Chart 5035 ...
Страница 168: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group D C l u t c h Clutch D1 D10 ...
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Страница 180: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 1 TRANSMISSION ...
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Страница 200: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 2 REAR AXLE ...
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Страница 208: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 3 DIFFERENTIAL ...
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Страница 222: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 4 DIFFERENTIAL LOCK SYSTEM ...
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Страница 228: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 5 REAR PTO COVER ...
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Страница 232: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 6 WET CLUTCH PTO ...
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Страница 236: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 CHAPTER 7 BRAKES ...
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Страница 244: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group F Fr o n t A x l e Front Axle F1 F25 ...
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Страница 269: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group G E l e c t r i c a l Electrical System G1 G28 ...
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Страница 296: ...Wiring Diagram 35 Series G 28 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 ...
Страница 297: ...35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 Group H S t e e r i n g Steering H1 H19 ...
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Страница 303: ...H 7 35 Series 4WD Model 3535 4035 4535 and 5035 SM June 08 STEERING SYSTEM CIRCUIT Steering ...
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Страница 365: ...Speed Section Transmission Neutral Speed 1 Speed 3 Forward Engaged Speed 2 Speed 4 Reverse Engaged ...
Страница 367: ...Range Section Transmission ...