Magtrol HD-106-1 Скачать руководство пользователя страница 19

14

5.  Calibration

5.1 

CALIBRATION PREPARATION

To check the torque calibration accuracy, it is necessary to apply a precisely known torque value.  The 
most accurate method to apply a known torque is with the use of a beam and weight system.  Various 
sizes of torque calibration beams and precision calibration weights are available from Magtrol.

The pin location on the torque beam precisely fixes the distance.  Therefore, the force (weight) 
required will be equal to the torque value divided by the distance on the beam.

5.2 

CALIBRATION PROCEDURE

1.  Apply full torque to the dynamometer, until the shaft is restrained from rotating.
2.  Install the calibration beam on the dynamometer shaft as shown in the following diagram.  

Lock the beam with the locking screw against the flat on the shaft.  Do not hang the weight 
until instructed to do so in step 4.

With the Base Plate
and the Beam level - 
Dial Reading - D x W

LEVEL

LEVEL

W

D

TORQUE

Figure 5–1  Calibration Setup

 

Note: 

The calibration beam must be maintained exactly level at all 
times.

3.  Using lightweight (but strong) line, form a loop and attach it to the weight. 

 

Note: 

Do not use a wire hook. Hooks will generally apply the force slightly 
off the center line of the pin.

4.  Suspend a known weight, at a known distance, from the beam.  See 

Section 5.1 – Calibration 

Preparation

.

5.  While preventing the beam from rotating, and maintaining it in a level position, lift the 

weight-dial assembly until a balance is attained between the assembly and the beam.

6.  Observe the deviation, if any.
7.  Remove the calibration beam.

The dynamometer is calibrated and ready for motor testing.

Содержание HD-106-1

Страница 1: ...HD 1 HD 2 Series Dial Weight Dynamometers User s Manual...

Страница 2: ...any part of the contents of this manual without the express permission of Magtrol is strictly prohibited Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment a...

Страница 3: ...anges updates that have been made since this edition REVISION DATE 1st Edition Revision B August 2008 TABLE OF REVISIONS Revisions To This Manual Date Edition Change Section s 12 18 08 1st Edition Rev...

Страница 4: ...TEM CONFIGURATION 2 2 3 1 SPEED READOUTS 2 2 3 2 POWER SUPPLIES 2 2 3 3 CONNECTIONS 3 2 4 INITIAL CHECKOUT 3 3 TESTING CONSIDERATIONS 4 3 1 SAFETY 4 3 2 ACCURACY 4 3 2 1 TORQUE SCALE GRADUATIONS 5 3 3...

Страница 5: ...gure 3 3 HD 400 1 2 Power Absorption Curve 7 Figure 3 4 HD 500 1 Power Absorption Curve 7 Figure 3 5 HD 600 1 Power Absorption Curve 8 Figure 3 6 HD 700 1 Power Absorption Curve 8 Figure 3 7 HD 705 1...

Страница 6: ...L SPECIFICATIONS Model Full Scale Torque Maximum Speed Power Ratings Range One Range Two Range Three 5 Minutes Continuous oz in accuracy oz in accuracy oz in accuracy rpm W W HD 106 1 0 5 3 5 1 2 2 1...

Страница 7: ...more accurate to level the dynamometer by observing the torque dial for a ZERO reading It works best to use the most sensitive torque scale by removing one or both of the counter weights 0 Figure 2 1...

Страница 8: ...eadout device if applicable and the torque controller 3 Rotate the dynamometer shaft manually while simultaneously adjusting the TORQUE CONTROL clockwise very slowly 4 Stop when you begin to feel resi...

Страница 9: ...y computer in use or operating personnel with dangerous and costly consequences Always connect the motor frame to a high current capacity water pipe earth ground Be sure the motor control circuit brea...

Страница 10: ...the rotating assembly to contact the stationary members that surround it Once this happens metal transfer and ultimately seizing of the brake assembly may occur Excessive power over extended periods o...

Страница 11: ...used in the following specifications Figure 3 1 Dynamometer Side View HD 106 1 Shaft Diameter 0 1245 in 0 1250 in 3 163 mm 3 175 mm Shaft Height 3 50 in 88 9 mm Torque Ranges 0 5 oz in 1 0 oz in 2 0 o...

Страница 12: ...16 oz in 32 oz in Input Inertia 1 55 10 5 lb ft s Maximum Speed 25 000 rpm Maximum Input Power 190 W Figure 3 3 HD 400 1 2 Power Absorption Curve HD 500 1 Shaft Diameter 0 3745 in 0 3750 in 9 512 mm...

Страница 13: ...nput Inertia 2 34 10 5 lb ft s Maximum Speed 20 000 rpm Maximum Input Power 550 W Figure 3 5 HD 600 1 Power Absorption Curve HD 700 1 Shaft Diameter 0 4995 in 0 5000 in 12 687 mm 12 700 mm Shaft Heigh...

Страница 14: ...re the test motor in the fixture to prevent torsional movement and bolt the fixture to the dynamometer base plate Give consideration to the interaction of materials between the motor and test fixture...

Страница 15: ...oss due to windage ranges between 0 025 and 0 20 of full scale at maximum rated rpm The larger percentage applies toward the smallest capacity dynamometer HD 106 Because windage is proportional to the...

Страница 16: ...GGING Pole Case Rotor Poles Rotor Assembly S S S N N N Figure 3 9 Hysteresis Brake Cross Section This cross section shows by one tooth the magnetic relationship of the hysteresis brake elements If the...

Страница 17: ...r dynamometers On the smaller dynamometer sizes 2 to 4 1000 rpm is typical 3 10 TEMPERATURE RISE Temperature rise has a more complex effect on hysteresis brake load torque and is difficult to quantify...

Страница 18: ...al weight assembly Since the brake assembly is imbalanced by the suspended weight attached to it torsional force will lift the weight The graduated dial provides a readout value equal to this torque O...

Страница 19: ...ing diagram Lock the beam with the locking screw against the flat on the shaft Do not hang the weight until instructed to do so in step 4 With the Base Plate and the Beam level Dial Reading D x W LEVE...

Страница 20: ...lle Parkway Buffalo New York 14224 USA Phone 1 716 668 5555 Fax 1 716 668 8705 E mail magtrol magtrol com MAGTROL SA Route de Montena 77 1728 Rossens Fribourg Switzerland Phone 41 0 26 407 3000 Fax 41...

Отзывы: