background image

A = AUTOMATIC
S = STOPPING
H = HOLD
M = MANUAL
E = E-STOP

OF TENSION

ANALOG
BAR GRAPH

OF TENSION

READOUT

DIGITAL

UNITS &

CONFIGURE

USE

TO SELECT

LANGUAGE

SETUP #

STATUS

OFF

3. ELECTRICAL 

CONNECTIONS

Figure 3 shows the connections that are required for the basic DIGITRAC 2 system.  They are:

115 or 230 vac power
One or two MAGPOWR tension sensors
RUN/STOP using the DIGITRAC 2 internal logic supply
OUTPUT to clutch, brake, motor controller, etc
Power Amplifier input (if used) 115 vac for 90 vdc clutch or brake, or 24 vdc for a 24 vdc clutch or brake.

See Section 6 for other options and connections.

Route AC power away from sensor and control wiring.  MAGPOWR sensor cables are color coded on the
nameplate.  Run all wiring in shielded cable.  Connect shields to the enclosure using the standoffs provided. 
Maximum shield length and maximum length of wires outside of the shield is 3 inches (75 mm).

4.

SETUP AND CALIBRATION

Apply power.
Screen contrast can be adjusted using 

SHIFT

,

and 

é

 or

ê

.

The home screen (above) always appears at power up.  

HOME

 also returns you to this screen.

Keyboard Layout and Programming

 See Cover for keypad layout.

CLEAR

 clears numeric inputs and other keystrokes.

SHIFT

 selects the shifted (white) functions

NEXT

 and 

PRIOR

 change to next or prior screens. 

é

 or 

ê

 change the value of the parameter displayed on the

screen.  See Figure 6 for a complete programming flow chart.

3

Содержание DIGITRAC 2

Страница 1: ...6 4 Setup and Calibration 3 3 PA 2 Installation 17 5 PA 2 PA 90 Installation 5 4 Wiring Diagrams 18 6 Optional Features 6 5 Outline Dimensions 19 7 Trouble Shooting 12 6 Screen Flow Chart 21 8 Reset P...

Страница 2: ...f IP65 over its front panel It also meets the environmental and mechanical requirements of EN50178 The D2 mounting clips found on both sides of the enclosure behind the front panel will accommodate pa...

Страница 3: ...Route AC power away from sensor and control wiring MAGPOWR sensor cables are color coded on the nameplate Run all wiring in shielded cable Connect shields to the enclosure using the standoffs provided...

Страница 4: ...Then continue through the flow chart at right entering the desired data in each screen 4 2 Tension Sensor Calibration NOTE Continuing beyond this point will erase any previous sensor calibration in th...

Страница 5: ...g power to the control Remove the D2 cover or open the D2E door Set JP6 on the D2 p c board to 0 10V and voltage Set JP1 on the power amplifier for the desired output current range On Model D2 unplug...

Страница 6: ...ers JP11 and JP12 Connect wires to TB2 and TB3 as shown using shielded wiring Only one full bridge can be used 10 vdc TENSION SIGNAL On main PCB cut jumpers JP10 JP11 JP12 and JP13 Connect signal betw...

Страница 7: ...function During STOP TIME the DIGITRAC 2 continues to control tension as a closed loop system but INERTIA COMP and STOP MULTIPLIER are also activated See Section 6 7 to use isolated logic inputs 5 to...

Страница 8: ...cted per Section 6 1 6 8 OPERATOR SCREENS The operator screens are those normally used during machine operation and are accessed using NEXT ITEM or PRIOR ITEM from the HOME screen These are the only s...

Страница 9: ...on to calculate the inertia and required stopping torque as the roll diameter changes If a diameter input is not used the DIGITRAC 2 estimates diameter More accurate results are obtained if a diameter...

Страница 10: ...is used CORE TENSION 18 This is the DESIRED TENSION at CORE DIAMETER when taper tension is used MANUAL LEVEL 48 The output set point percent when in MANUAL mode OUTPUT LEVEL Current output as a perce...

Страница 11: ...PING automatic mode after the stop signal is received At the end of this time the control goes to HOLD mode Stop time should be slightly longer than actual machine stopping time PROGRAM CONFIGURE SCRE...

Страница 12: ...OFF on the keypad once If REMOTE TENSION ON OFF is set to LEVEL one or more of the remote tension off switches are closed E STOP is active except unwind E STOP is wired incorrectly JP8 7 not set for...

Страница 13: ...ed rating of both i e 100 lbs for two 50 lbs sensors Calculate this load from LOAD 2 MAX SIN WRAP 2 where MAX maximum tension entered during sensor calibration WRAP wrap angle Tension oscillates DIAGN...

Страница 14: ...ON ON OFF does not work DIGITRAC 2 configured for LEVEL for external TENSION ON OFF When LEVEL is selected for TENSION ON OFF only external tension on off can be used E STOP is active E STOP is wired...

Страница 15: ...am reset is complete The basic tension sensor calibration is still in memory but dynamic calibration must be reprogrammed or C 1 Turn the power to the DIGITRAC 2 OFF for 5 seconds 2 Press SHIFT and 3...

Страница 16: ...16...

Страница 17: ...17...

Страница 18: ...18...

Страница 19: ...19...

Страница 20: ...lt Current 1 6 amp Inputs Tension Sensor 2 1 mvdc using 5 and 5 vdc 10 vdc across one 350 ohm sensor or two 350 ohm sensors in parallel or 100 mvdc using 5 volts across one 100 ohm full bridge or 0 to...

Страница 21: ......

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