background image

The following appear only if inertia comp is used:

DIAMETER AT THIS WEIGHT

The roll diameter at the entered weight.  Diameter must be
calibrated while the web is running.  It is not necessary to calibrate
at the maximum velocity.

ROLL WEIGHT

The roll weight at any diameter in lbs or kgm.

RUNNING VELOCITY

The maximum running web velocity.  Typical velocity can be used.

TIME TO ZERO SPEED

The time it takes the machine to stop when running at the above
velocity.

WIDTH AT THIS WEIGHT

This width is used to calculate density for the above roll weight.

7.

TROUBLE SHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION OR DIAGNOSTIC

Screen blank or hard to read

Contrast misadjusted

Power select switch
improperly set.

Press 

SHIFT

B

 and 

é

 

or 

ê

 to adjust.

Set 115/230 vac power select switch to the
appropriate voltage.

Output always low

TENSION ON/OFF set to
OFF

If REMOTE TENSION ON/OFF is set to

)

TOGGLE

(

 press TENSION ON/OFF on the

keypad once.

If REMOTE TENSION ON/OFF is set to

)

LEVEL

(

 one or more of the remote tension

off switches are closed.

E-STOP is active (except
unwind).

E-STOP is wired incorrectly.

JP8-7 not set for the proper
logic supply.

If the internal logic is being used (the factory
default) TB4.2 must be connected to TB4.1
to disable E-STOP.  Also verify JP8-7 set to

)

INT

(

.

If an external logic supply is used see
Section 6.5.

Output always high

E-STOP is active (unwinds
only).

E-STOP is wired incorrectly.

JP8-7 not set for the proper
logic supply.

See above.

Cannot enter PROGRAM,
CALIBRATE, BASIC

Not in HOLD mode:

RUN/STOP not wired
correctly.

JP8-7 not set for the proper
logic supply.

If the internal logic supply is being used (the
factory default) TB4.4 must be connected to
TB4.3 to be in HOLD mode.  Also verify
JP8-7 set to 

)

INT

(

.

If an external logic supply is used see
Section 6.5.

)

EXCESSIVE ROLL

WEIGHT

(

Sensor(s) misapplied

The total weight of the sensor idler roll and
shaft must be less than 

 

 of sensor rating. 

When two sensors are used this is the
combined rating of both (i.e. 100 lbs for two
50 lb sensors).

Содержание DIGITRAC 2

Страница 1: ...6 4 Setup and Calibration 3 3 PA 2 Installation 17 5 PA 2 PA 90 Installation 5 4 Wiring Diagrams 18 6 Optional Features 6 5 Outline Dimensions 19 7 Trouble Shooting 12 6 Screen Flow Chart 21 8 Reset P...

Страница 2: ...f IP65 over its front panel It also meets the environmental and mechanical requirements of EN50178 The D2 mounting clips found on both sides of the enclosure behind the front panel will accommodate pa...

Страница 3: ...Route AC power away from sensor and control wiring MAGPOWR sensor cables are color coded on the nameplate Run all wiring in shielded cable Connect shields to the enclosure using the standoffs provided...

Страница 4: ...Then continue through the flow chart at right entering the desired data in each screen 4 2 Tension Sensor Calibration NOTE Continuing beyond this point will erase any previous sensor calibration in th...

Страница 5: ...g power to the control Remove the D2 cover or open the D2E door Set JP6 on the D2 p c board to 0 10V and voltage Set JP1 on the power amplifier for the desired output current range On Model D2 unplug...

Страница 6: ...ers JP11 and JP12 Connect wires to TB2 and TB3 as shown using shielded wiring Only one full bridge can be used 10 vdc TENSION SIGNAL On main PCB cut jumpers JP10 JP11 JP12 and JP13 Connect signal betw...

Страница 7: ...function During STOP TIME the DIGITRAC 2 continues to control tension as a closed loop system but INERTIA COMP and STOP MULTIPLIER are also activated See Section 6 7 to use isolated logic inputs 5 to...

Страница 8: ...cted per Section 6 1 6 8 OPERATOR SCREENS The operator screens are those normally used during machine operation and are accessed using NEXT ITEM or PRIOR ITEM from the HOME screen These are the only s...

Страница 9: ...on to calculate the inertia and required stopping torque as the roll diameter changes If a diameter input is not used the DIGITRAC 2 estimates diameter More accurate results are obtained if a diameter...

Страница 10: ...is used CORE TENSION 18 This is the DESIRED TENSION at CORE DIAMETER when taper tension is used MANUAL LEVEL 48 The output set point percent when in MANUAL mode OUTPUT LEVEL Current output as a perce...

Страница 11: ...PING automatic mode after the stop signal is received At the end of this time the control goes to HOLD mode Stop time should be slightly longer than actual machine stopping time PROGRAM CONFIGURE SCRE...

Страница 12: ...OFF on the keypad once If REMOTE TENSION ON OFF is set to LEVEL one or more of the remote tension off switches are closed E STOP is active except unwind E STOP is wired incorrectly JP8 7 not set for...

Страница 13: ...ed rating of both i e 100 lbs for two 50 lbs sensors Calculate this load from LOAD 2 MAX SIN WRAP 2 where MAX maximum tension entered during sensor calibration WRAP wrap angle Tension oscillates DIAGN...

Страница 14: ...ON ON OFF does not work DIGITRAC 2 configured for LEVEL for external TENSION ON OFF When LEVEL is selected for TENSION ON OFF only external tension on off can be used E STOP is active E STOP is wired...

Страница 15: ...am reset is complete The basic tension sensor calibration is still in memory but dynamic calibration must be reprogrammed or C 1 Turn the power to the DIGITRAC 2 OFF for 5 seconds 2 Press SHIFT and 3...

Страница 16: ...16...

Страница 17: ...17...

Страница 18: ...18...

Страница 19: ...19...

Страница 20: ...lt Current 1 6 amp Inputs Tension Sensor 2 1 mvdc using 5 and 5 vdc 10 vdc across one 350 ohm sensor or two 350 ohm sensors in parallel or 100 mvdc using 5 volts across one 100 ohm full bridge or 0 to...

Страница 21: ......

Страница 22: ......

Отзывы: