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Model OE-10 

Installation, Operation and Maintenance 

 

 Page 

10  

Rev. 4/20/07

 

 

 

A2151_MAGNUM.doc 

F

INAL 

A

DJUSTMENTS 

(

CONTINUED

)

 

S

YNCHRONIZING 

C

ABLES

 

41) Raise lift and insure carriages lower into 

same lock position. 

42) Adjust synchronizing cables so the tension is 

equal in both cables and carriages are firmly 
sitting on locks. 

43) Cycle lift to insure that latches operate 

simultaneously. 

L

OCK 

R

ELEASE 

C

ABLE

 

44) Lower lift to the floor and snap plastic cover 

over Power Column lock assembly. 

 

45) Pull and release Power Column lock release 

handle while watching Idler Column lock. 
Adjust lower threaded sleeve cable adjuster 
jam nuts on Idler Column until Idler Column 
lock disengages and engages fully. When 
properly adjusted, the idler column lock 
should just come to rest against the back of 
the column when engaged and fully out 
against the tab when disengaged. Tighten 
Idler Column lower tab jam nuts.

 

IMPORTANT: I

F IDLER SIDE LOCK PAWL DOES NOT 

FULLY DISENGAGE

DAMAGE MAY RESULT TO IDLER 

SIDE CARRIAGE AND OR CABLE SYNCHRONIZING 

SYSTEM

.  

46) Tighten threaded sleeve cable adjuster jam 

nuts and install lock release knob.

 

47) Tighten and trim wire ties.

 

48) Snap plastic cover over Idler lock assembly 

(align release cable with notches in cover). 

O

WNER

/O

PERATOR 

C

HECKLIST

 

49) Demonstrate the operation of the lift to the 

owner/operator and review correct and safe 
lifting procedures using the 

Lifting It Right

 

booklet as a guide. 

50) Complete the Installation Checklist/Warranty 

Validation questionnaire with the owner. 
Review the terms of the warranty registration 
card, and return the card and a copy of the 
questionnaires to: 

Challenger Lifts, Inc.

 

200 Cabel Street  

Louisville, KY. 40206 

O

PERATION 

P

ROCEDURE

S

AFETY 

N

OTICES AND 

D

ECALS

 

This product is furnished with graphic safety 
warning labels, which are reproduced on 
page 3 of these instructions.  Do not remove 
or deface these warning labels, or allow them 
to be removed or defaced. For your safety, 
and the safety of others, read and understand 
all of the safety notices and decals included. 

O

WNER

/E

MPLOYER 

R

ESPONSIBILITIES

 

This lift has been designed and constructed according 
to ANSI/ALI ALCTV-1998 standard. The standard 
applies to lift manufactures, as well as to owners and 
employers. The owner/employer’s responsibilities as 
prescribed by ANSI/ALI ALOIM-2000, are summarized 
below.  For exact wording refer to the actual standard 
provided with this manual in the literature pack. 

The Owner/Employer shall 

insure that lift 

operators are qualified and that they are trained 
in the safe use and operation of the lift using the 
manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2000, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; ALI/WL Series, ALI Uniform 
Warning Label Decals/Placards; and in case of 
frame engaging lifts, ALI/LP-GUIDE, Vehicle 
Lifting Points/Quick Reference Guide for Frame 
Engaging Lifts. 

The Owner/Employer shall

 establish 

procedures to periodically inspect the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALI ALOIM-2000, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift inspectors are qualified and that they are 
adequately trained in the inspection of the lift. 

The Owner/Employer shall

 establish 

procedures to periodically maintain the lift in 
accordance with the lift manufacturer’s 
instructions or ANSI/ALIOIM-2000, American 
National Standard for Automotive Lifts-Safety 
Requirements for Operation, Inspection and 
Maintenance; and the employer shall insure that 
the lift maintenance personnel are qualified and 
that they are adequately trained in the 
maintenance of the lift. 

The Owner/Employer shall

 maintain the 

periodic inspection and maintenance records 
recommended by the manufacturer or ANSI/ALI 
ALOIM-2000, American National Standard for 
Automotive Lifts-Safety Requirements for 
Operation, Inspection and Maintenance. 

The Owner/Employer shall

 display the lift 

manufacturer’s operating instructions; ALI/SM 
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2000, 
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection 
and Maintenance; and in the case of frame 
engaging lift, ALI/LP-GUIDE, Vehicle Lifting 
Points/Quick Reference Guide for Frame 
Engaging Lifts; in a conspicuous location in the 
lift area convenient to the operator.

Содержание Versymmetric OE-10

Страница 1: ... OE 10 10 000 LBS CAPACITY 2500 LBS PER ARM 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Страница 2: ... CHART ABOVE INSIDE COLUMN TO COLUMN SEE CHART ABOVE 144 12 0 MIN TO NEAREST OBSTRUCTION 6 TO NEAREST OBSTRUCTION OR 7 TO NEAREST WALL DRIVE ON DIRECTION F G C E A D B B D A E C F G 144 12 0 MIN TO NEAREST OBSTRUCTION INSIDE COLUMN TO COLUMN SEE CHART ABOVE USE AS REFERENCE ONLY SEE CHART ABOVE COLUMN BASE PLATES 6 TO NEAREST OBSTRUCTION OR 7 TO NEAREST WALL 111 2 REF DRIVE ON DIRECTION 144 12 0 M...

Страница 3: ...t If these conditions cannot be met a pad may be poured to accommodate the lift Check with local build permits office for any special instructions or approvals required for your installation Failure by purch provide the recommended mounting surface could factory lift performance property damage or personal injury LECTRICAL REQUIREMENTS For lift installation and operatio phase units it is necessary...

Страница 4: ...03 2 1 Sync Cable Pack for CL10 2 A2055 2 Column Extensions A2003 1 Sync Cable Pack 36035 1 Overhead Shut Off Bar Ass y 36027 1 Mercury Switch A1201 17 A1203 17 1 Power Unit 1 Phase Power Unit 3 Phase A2150 1 Literature Pack INSTALLATION IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Standard o...

Страница 5: ...st from the hole for proper holding power 10 Shim both columns to plumb using the shims provided as shown in Fig 2 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 11 Assemble washer and nut to anchor with nut just below impact section of bolt Drive anchor into hole until nut and washer contact base Fig 2 Column Shimming 12 Tighten power column an...

Страница 6: ...Fig 7 for proper attachment 19 Route cable up and over sheave in overhead Follow across to other sheave on opposite column Route down through carriage to sheave in bottom of column Route under sheave and up to cable attachment Use Fig 7 for proper attachment 20 Repeat for opposite side IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WIDTH SETTING ONLY IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WIDTH SETT...

Страница 7: ... unit hose to elbow See Fig 10b CAUTION do not damage rubber O ring Fig 10b Power Unit Connection 25 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill the Power Unit with three gallons of clean 10wt anti foam anti rust hydraulic oil or Dexron III ATF DO NOT USE OILS WITH DETERGENTS LOCK RELEASE 26 Attach Mechanical Lock Release...

Страница 8: ...EN MADE ARM INSTALLATION 31 Lubricate the arm pin or carriage arm pin hole with anti seize and install the arms Insure that the arm restraint gears engage and disengage properly Arm restraints should disengage when lift is fully lowered If any binding occurs insure that the large gear mounted to the arm has been factory installed tight against the arm pin ELECTRICAL 32 Wire tie Limit Switch cord t...

Страница 9: ...T1 T9 T8 T3 T7 T2 T1 T5 T4 T6 T4 T9 T6 T7 T8 T5 1Ø 208 240VAC 3Ø 220 240V 3Ø 208V 15amp 15amp 5amp 3Ø 440 480V GROUND L2 WHITE BLACK L1 BLACK FOR THREE PHASE NOTES 1 MOTOR IS FACTORY WIRED FOR 208V OR 220 240V SUPPLY 2 MOTOR CONNECTIONS MUST BE RECONFIGURED PER THIS DIAGRAM FOR 440 480V SUPPLY 3 CONTACTOR COIL RATING MUST MATCH SUPPLY VOLTAGE 208V 220 240V OR 440 480V 4 CONTACTOR MUST BE FIELD MOU...

Страница 10: ...ft manufactures as well as to owners and employers The owner employer s responsibilities as prescribed by ANSI ALI ALOIM 2000 are summarized below For exact wording refer to the actual standard provided with this manual in the literature pack The Owner Employer shall insure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer ...

Страница 11: ...s are free 3 Disengage the latches by pulling down and holding the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the extension arms and park them MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance on this equipment The following maintenan...

Страница 12: ... OVERHEAD CHANNEL 4 36074 1 SHUTOFF BAR 5 31129 1 PAD 6 36027 1 OVERHEAD LIMIT SWITCH 7 A1064 2 3 8 DIA x 1 7 8 Lg CLEVIS PIN SHUTOFF BAR 8 40124 2 HAIRPIN COTTER PIN 9 31036 7 3 8 FLAT WASHER 10 A1153 24 3 8 16NC HEX FLG HD C S X 3 4 Lg 11 A1154 24 3 8 16NC HEX FLG NUT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor fo...

Страница 13: ...DESCRIPTION A2135 0 LOCK RELEASE CABLE ASSEMBLY CL10 A2135 2 LOCK RELEASE CABLE ASSEMBLY CL10 2 20 A2135 3 1 LOCK RELEASE CABLE ASSEMBLY CL10 3 21 A1140 2 LOCK PAWL 22 A1133 2 LOCK COVER 23 30020 2 LOCK PIN 5 8 x 1 1 2 Lg SHOULDER BOLT 24 37013 2 LOCK PIN RETAINER 1 2 13NC HEX LOCK NUT 25 37119 1 CLEVIS PIN KIT 26 A1131 2 LOCK SPRING 3 8 O D 27 A1132 1 CABLE SPRING 1 2 O D Idler side ONLY 28 A1141...

Страница 14: ...LAMP 40 A1153 5 3 8 16 x HEX FLANGE HEAD BOLT 41 A1154 5 3 8 16 HEX FLANGE NUT 42 39103 1 37 Degree UNION TEE 43 A2127 P 1 POWER HOSE 44 31025 1 3 8 LINE CLAMP 45 A2125 1 20 x HEX FLANGE HEAD BOLT 46 40085 1 20 HEX FLANGE NUT 47 A2127 PU 1 POWER UNIT HOSE 48 16167 1 9 16 18 STRAIGHT THREAD ELBOW Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger ...

Страница 15: ... 4 1 2 LONG 54 36025 6 SHEAVE ASSEMBLY 5 DIA X 5 16 GROOVE 55 36024 2 SHEAVE PIN A1063 S SHORT SHEAVE SPACER LINE 56 A2063 S 4 SHORT SHEAVE SPACER HOSE A1063 L10 LONG SHEAVE SPACER LINE 57 A2063 L 2 LONG SHEAVE SPACER HOSE 58 36013 10 1 I D SPACER WASHER 59 36014 2 1 EXT RETAINING RING Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Part...

Страница 16: ...8 M8x1 25 x 16 Flat Socket Head Screw 82 B1082 4 Arm Stop 83 A1070 4 INNER GEAR 84 B1068 8 M10x1 5x25 Hex Flange head Screw 85 A1075 4 PULL RING 86 A1073 4 SHAFT 87 31109 4 COMPRESSION SPRING RESTRAINT SHAFT 88 A1072 4 OUTER GEAR 89 36014 4 1 EXT RETAINING RING B2090 2 REAR ARM ASSY ITEMS NO 73 74 81 82 B2085 P 1 FRONT ARM ASSY POWER ITEMS NO 79 80 81 82 B2085 I 1 FRONT ARM ASSY IDLER ITEMS NO 79 ...

Страница 17: ...IN 2 PIECE FLIP UP 95 A1094F F 2 MALE ARM WELD FRONT 96 A1094F R10 2 MALE ARM WELD REAR A2002F 1 ARM PACK CL109 2 PIECE FLIP UP A2085F P 1 FRONT ARM ASSY 2 PIECE FLIP UP POWER A2085F I 1 FRONT ARM ASSY 2 PIECE FLIP UP IDLER A2090F 2 REAR ARM ASSY 2 PIECE FLIP UP Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricin...

Страница 18: ...17258 8 M10 STOP SCREW 107 B1104 4 RUBBER INSERT 108 B31061 4 M6 LOCKNUT 109 B17255 4 FOOT PAD WELD 110 B17256 4 30mm RETAINING RING 111 B17254 4 THREADED SLEEVE 112 B17257 4 45mm RETAINING RING 113 B17276 4 THREADED INSERT 114 B2211 4 ROLL PIN 6mm DIA x 30mm Lg B2202 1 ARM PACK CL10 3 STAGE B2203 P 1 FRONT ARM ASSEMBLY POWER B2203 I 1 FRONT ARM ASSEMBLY IDLER B2204 2 REAR ARM ASSY Replace all wor...

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