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Model OE-10 

Installation, Operation and Maintenance 

 

 Page 

8  

Rev. 4/20/07

 

28) Route opposite end of cable assembly up 

Power Column and into column through 
access slot in bottom of Column Extension. 
Following the path of the hydraulic line, route 
cable assembly across overhead clear of 
moving parts and back out through access 
slot in bottom of idler side column extension. 
Attach Cable Assembly to the hydraulic hose 
with loosely fit wire ties. 

NOTE:

 DO NOT kink cable assembly when 

routing. Tighten and trim wire ties after final cable 
adjustments have been made 

29) Attach Adhesive-Backed Tab to Idler Column 

left of the lock assembly 

(Fig 12)

.  Route 

Lock Release Cable down left side of Idler 
Column and secure with loosely fit wire tie to 
Adhesive-Backed Tab. Attach Cable clevis to 
1/2" O.D. Extension Spring. 

CABLE CLEVIS

1/2" O.D. EXT.

SPRING

EXTEND LOOP WHEN 
INSTALLING AT NARROW 

OR LOWERED SETTING

EXTEND LOOP WHEN 
INSTALLING AT NARROW 

OR LOWERED SETTING

1/2" O.D. EXT.

SPRING

CABLE CLEVIS

EXTEND LOOP WHEN 
INSTALLING AT NARROW 

OR LOWERED SETTING

1/2" O.D. EXT.

SPRING

CABLE CLEVIS

EXTEND LOOP WHEN 
INSTALLING AT NARROW 

OR LOWERED SETTING

1/2" O.D. EXT.

SPRING

CABLE CLEVIS

  

 

Fig 12 – Idler

 Column Lock Assembly

 

30) 

Insert threaded sleeve portion of cable 
assembly in slot located on tab below lock 
pawl, 

Fig 12

. With one jam nut located on 

each side of tab, adjust the threaded sleeve 
to begin to pull tension on the ½” O.D. spring. 
Snug jam nuts by hand. 

T

HE LOCK RELEASE CABLE ADJUSTMENT IS NOT 

COMPLETE UNTIL THE LIFT HAS BEEN LOWERED  AND 

FINAL ADJUSTMENTS

” 

HAVE BEEN MADE

.

 

A

RM 

I

NSTALLATION

 

31) Lubricate the arm pin or carriage arm pin 

hole with “anti-seize” and install the arms. 
Insure that the arm restraint gears engage 
and disengage properly. Arm restraints 
should disengage when lift is fully lowered. If 
any binding occurs, insure that the large gear 
mounted to the arm has been factory 
installed tight against the arm pin.

 

E

LECTRICAL

 

32) 

Wire tie Limit Switch cord to column 
extension hydraulic line and power unit line.

 

33) Connect the Overhead Limit Switch Cord to 

Power Unit as shown in 

Fig 13

.

 

34) Connect Power Unit to suitable electrical 

source as shown in 

Fig 13

.

 

35) 

IMPORTANT

: A

FTER WIRING HAS BEEN 

COMPLETED

TEST OPERATION OF 

P

OWER 

U

NIT 

& O

VERHEAD 

L

IMIT SWITCH

. W

HILE RAISING 

LIFT

OPERATE 

O

VERHEAD 

S

HUTOFF 

B

AR

P

OWER 

U

NIT 

M

OTOR SHOULD STOP WHEN 

S

HUTOFF 

B

AR IS RAISED

.

 

F

INAL 

A

DJUSTMENTS

 

H

YDRAULICS

 

36) Lower the lift to the floor and raise the lift 

approximately one foot. 

37) Start with Idler side first. Slowly and carefully 

loosen the bleed plug on top of the cylinder 
just enough to allow the entrapped air to 
escape. Repeat for power side. 

38) Raise lift 6 inches. Repeat step 38 until no air 

comes out of cylinder. 

39) Pressure  test  hydraulic system. Energize 

power unit, raise lift to full rise and continue 
to run motor for additional 10 seconds. 
(NOTE: pressure relief will make a high pitch 
squeal sound for these 10 seconds.) Check 
hydraulic system for leaks.  

40) Energize power unit again for 10 seconds. 

With a clean rag, wipe down both cylinder 
rods. (The cylinders are shipped with a small 
amount of clear anti-corosive lubricant that 
will be forced out through the wiper when the 
lift reaches full rise.) 

If lubricant is not 

wiped clean from the cylinder rod, the 
cylinder will apear to be leaking

 

 

A2151_MAGNUM.doc 

Содержание Versymmetric OE-10

Страница 1: ... OE 10 10 000 LBS CAPACITY 2500 LBS PER ARM 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Страница 2: ... CHART ABOVE INSIDE COLUMN TO COLUMN SEE CHART ABOVE 144 12 0 MIN TO NEAREST OBSTRUCTION 6 TO NEAREST OBSTRUCTION OR 7 TO NEAREST WALL DRIVE ON DIRECTION F G C E A D B B D A E C F G 144 12 0 MIN TO NEAREST OBSTRUCTION INSIDE COLUMN TO COLUMN SEE CHART ABOVE USE AS REFERENCE ONLY SEE CHART ABOVE COLUMN BASE PLATES 6 TO NEAREST OBSTRUCTION OR 7 TO NEAREST WALL 111 2 REF DRIVE ON DIRECTION 144 12 0 M...

Страница 3: ...t If these conditions cannot be met a pad may be poured to accommodate the lift Check with local build permits office for any special instructions or approvals required for your installation Failure by purch provide the recommended mounting surface could factory lift performance property damage or personal injury LECTRICAL REQUIREMENTS For lift installation and operatio phase units it is necessary...

Страница 4: ...03 2 1 Sync Cable Pack for CL10 2 A2055 2 Column Extensions A2003 1 Sync Cable Pack 36035 1 Overhead Shut Off Bar Ass y 36027 1 Mercury Switch A1201 17 A1203 17 1 Power Unit 1 Phase Power Unit 3 Phase A2150 1 Literature Pack INSTALLATION IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Standard o...

Страница 5: ...st from the hole for proper holding power 10 Shim both columns to plumb using the shims provided as shown in Fig 2 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 11 Assemble washer and nut to anchor with nut just below impact section of bolt Drive anchor into hole until nut and washer contact base Fig 2 Column Shimming 12 Tighten power column an...

Страница 6: ...Fig 7 for proper attachment 19 Route cable up and over sheave in overhead Follow across to other sheave on opposite column Route down through carriage to sheave in bottom of column Route under sheave and up to cable attachment Use Fig 7 for proper attachment 20 Repeat for opposite side IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WIDTH SETTING ONLY IMPORTANT 4 1 2 lg STAND OFF FOR 11 6 1 2 WIDTH SETT...

Страница 7: ... unit hose to elbow See Fig 10b CAUTION do not damage rubber O ring Fig 10b Power Unit Connection 25 BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE TIGHT IT IS THE INSTALLERS RESPONSIBILITY TO INSURE SYSTEM IS LEAK FREE Fill the Power Unit with three gallons of clean 10wt anti foam anti rust hydraulic oil or Dexron III ATF DO NOT USE OILS WITH DETERGENTS LOCK RELEASE 26 Attach Mechanical Lock Release...

Страница 8: ...EN MADE ARM INSTALLATION 31 Lubricate the arm pin or carriage arm pin hole with anti seize and install the arms Insure that the arm restraint gears engage and disengage properly Arm restraints should disengage when lift is fully lowered If any binding occurs insure that the large gear mounted to the arm has been factory installed tight against the arm pin ELECTRICAL 32 Wire tie Limit Switch cord t...

Страница 9: ...T1 T9 T8 T3 T7 T2 T1 T5 T4 T6 T4 T9 T6 T7 T8 T5 1Ø 208 240VAC 3Ø 220 240V 3Ø 208V 15amp 15amp 5amp 3Ø 440 480V GROUND L2 WHITE BLACK L1 BLACK FOR THREE PHASE NOTES 1 MOTOR IS FACTORY WIRED FOR 208V OR 220 240V SUPPLY 2 MOTOR CONNECTIONS MUST BE RECONFIGURED PER THIS DIAGRAM FOR 440 480V SUPPLY 3 CONTACTOR COIL RATING MUST MATCH SUPPLY VOLTAGE 208V 220 240V OR 440 480V 4 CONTACTOR MUST BE FIELD MOU...

Страница 10: ...ft manufactures as well as to owners and employers The owner employer s responsibilities as prescribed by ANSI ALI ALOIM 2000 are summarized below For exact wording refer to the actual standard provided with this manual in the literature pack The Owner Employer shall insure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer ...

Страница 11: ...s are free 3 Disengage the latches by pulling down and holding the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the extension arms and park them MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance on this equipment The following maintenan...

Страница 12: ... OVERHEAD CHANNEL 4 36074 1 SHUTOFF BAR 5 31129 1 PAD 6 36027 1 OVERHEAD LIMIT SWITCH 7 A1064 2 3 8 DIA x 1 7 8 Lg CLEVIS PIN SHUTOFF BAR 8 40124 2 HAIRPIN COTTER PIN 9 31036 7 3 8 FLAT WASHER 10 A1153 24 3 8 16NC HEX FLG HD C S X 3 4 Lg 11 A1154 24 3 8 16NC HEX FLG NUT Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor fo...

Страница 13: ...DESCRIPTION A2135 0 LOCK RELEASE CABLE ASSEMBLY CL10 A2135 2 LOCK RELEASE CABLE ASSEMBLY CL10 2 20 A2135 3 1 LOCK RELEASE CABLE ASSEMBLY CL10 3 21 A1140 2 LOCK PAWL 22 A1133 2 LOCK COVER 23 30020 2 LOCK PIN 5 8 x 1 1 2 Lg SHOULDER BOLT 24 37013 2 LOCK PIN RETAINER 1 2 13NC HEX LOCK NUT 25 37119 1 CLEVIS PIN KIT 26 A1131 2 LOCK SPRING 3 8 O D 27 A1132 1 CABLE SPRING 1 2 O D Idler side ONLY 28 A1141...

Страница 14: ...LAMP 40 A1153 5 3 8 16 x HEX FLANGE HEAD BOLT 41 A1154 5 3 8 16 HEX FLANGE NUT 42 39103 1 37 Degree UNION TEE 43 A2127 P 1 POWER HOSE 44 31025 1 3 8 LINE CLAMP 45 A2125 1 20 x HEX FLANGE HEAD BOLT 46 40085 1 20 HEX FLANGE NUT 47 A2127 PU 1 POWER UNIT HOSE 48 16167 1 9 16 18 STRAIGHT THREAD ELBOW Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger ...

Страница 15: ... 4 1 2 LONG 54 36025 6 SHEAVE ASSEMBLY 5 DIA X 5 16 GROOVE 55 36024 2 SHEAVE PIN A1063 S SHORT SHEAVE SPACER LINE 56 A2063 S 4 SHORT SHEAVE SPACER HOSE A1063 L10 LONG SHEAVE SPACER LINE 57 A2063 L 2 LONG SHEAVE SPACER HOSE 58 36013 10 1 I D SPACER WASHER 59 36014 2 1 EXT RETAINING RING Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Part...

Страница 16: ...8 M8x1 25 x 16 Flat Socket Head Screw 82 B1082 4 Arm Stop 83 A1070 4 INNER GEAR 84 B1068 8 M10x1 5x25 Hex Flange head Screw 85 A1075 4 PULL RING 86 A1073 4 SHAFT 87 31109 4 COMPRESSION SPRING RESTRAINT SHAFT 88 A1072 4 OUTER GEAR 89 36014 4 1 EXT RETAINING RING B2090 2 REAR ARM ASSY ITEMS NO 73 74 81 82 B2085 P 1 FRONT ARM ASSY POWER ITEMS NO 79 80 81 82 B2085 I 1 FRONT ARM ASSY IDLER ITEMS NO 79 ...

Страница 17: ...IN 2 PIECE FLIP UP 95 A1094F F 2 MALE ARM WELD FRONT 96 A1094F R10 2 MALE ARM WELD REAR A2002F 1 ARM PACK CL109 2 PIECE FLIP UP A2085F P 1 FRONT ARM ASSY 2 PIECE FLIP UP POWER A2085F I 1 FRONT ARM ASSY 2 PIECE FLIP UP IDLER A2090F 2 REAR ARM ASSY 2 PIECE FLIP UP Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lifts Parts Distributor for pricin...

Страница 18: ...17258 8 M10 STOP SCREW 107 B1104 4 RUBBER INSERT 108 B31061 4 M6 LOCKNUT 109 B17255 4 FOOT PAD WELD 110 B17256 4 30mm RETAINING RING 111 B17254 4 THREADED SLEEVE 112 B17257 4 45mm RETAINING RING 113 B17276 4 THREADED INSERT 114 B2211 4 ROLL PIN 6mm DIA x 30mm Lg B2202 1 ARM PACK CL10 3 STAGE B2203 P 1 FRONT ARM ASSEMBLY POWER B2203 I 1 FRONT ARM ASSEMBLY IDLER B2204 2 REAR ARM ASSY Replace all wor...

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