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Magnetek Telemotive TelePendant, Руководство по программированию и эксплуатации, Страница: 2 / 56

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Table of Contents 

 2  

1-

 

Service Information .................................................................................................3 

2-

 

Radio Controlled Crane Safety ................................................................................4 

3-

 

General System Information ..................................................................................14 

4-

 

Operation................................................................................................................16 

5-

 

Programming..........................................................................................................24 

6-

 

RCP Programming .................................................................................................43 

7-

 

Spare Parts .............................................................................................................55 

Содержание Telemotive TelePendant

Страница 1: ...S M MA AN NU UA AL L TELEMOTIVE telePendant TM TRANSMITTERS R RA AD DI IO O C CO ON NT TR RO OL L E EQ QU UI IP PM ME EN NT T N49 W13650 Campbell Drive Menomonee Falls WI 53051 Phone 800 288 8178 Fax...

Страница 2: ...Table of Contents 2 1 Service Information 3 2 Radio Controlled Crane Safety 4 3 General System Information 14 4 Operation 16 5 Programming 24 6 RCP Programming 43 7 Spare Parts 55...

Страница 3: ...8 Website www magnetek com e mail MHCustomerService magnetek com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 4090B Sladeview Crescent Mississ...

Страница 4: ...ce etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION NOTE A note highlights a...

Страница 5: ...HIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS I E MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SY...

Страница 6: ...the radio transmitter The operator should know the limit switch test procedure The operator should know where authorized instructions for plugging motions The operator should have knowledge of the us...

Страница 7: ...switches and levers or broken handles missing battery doors damaged or missing switch boots or damaged or missing switch knobs should be repaired before putting them into service 2 8 Operating the Cr...

Страница 8: ...crane or the load If the crane operator is being helped the crane should not be moved until the helper signals they are clear of the crane and its load When a load is hanging from the crane hook and t...

Страница 9: ...r repairs are to take place all persons operating other cranes on the same or adjacent runways if any must be notified prior to starting repairs Notification should include the nature of the repair sa...

Страница 10: ...in a secure position before moving the crane to the next workstation It should also be the crane operator s responsibility to ensure the main switch is open and locked down before work is resumed WARN...

Страница 11: ...are in place and in working order Frequent relay tripping of power circuits Mechanical parts loosened by vibration loose rivets covers bolts etc Uneven riding worn or damaged wheels Condition of colle...

Страница 12: ...indoors Always unplug the charger when not in use Do not store place or use the charger where it could come into contact with water or moisture To reduce the risk of electric shock unplug your charger...

Страница 13: ...tructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interf...

Страница 14: ...e sent and the data rate baud Once the packet is sent the transmitter will turn OFF This allows for other transmitters to time share the same frequency when a transmitter has turned OFF The TMS system...

Страница 15: ...ng indicators LEDs mounted on the front panel provide indication of battery voltage ON OFF Modes and data transmission status A power down feature allows the transmitter and the receiver unit to turn...

Страница 16: ...MMEDIATE UPON DEPRESSING THE ON OFF PUSH BUTTON E STOP Stops all equipment movement and disables all functions except Alarm Reset the system for normal operation by turning the transmitter OFF then ON...

Страница 17: ...pushbuttons between the outputs for main and auxiliary hoist There are two red LEDs above this pushbutton labeled A and B The A LED comes ON for the main function and the B comes ON for the auxiliary...

Страница 18: ...ED ON OFF indicator should flash rapidly for a few seconds indicating the ON command is being sent to the receiver After the receiver is turned ON the red LED should flash slowly indicating the transm...

Страница 19: ...ion of the motion switches while the transmitter is ON and if one of these is closed without the first position closed the unit will fault as above telePendant Red LED ON OFF Indicator The red LED at...

Страница 20: ...Input Buttons is pressed Press push button 1 for Bank 1 push button 2 for Bank 2 push button 3 for Bank 3 push button 4 for Bank 4 or push button 5 for Bank 5 the programming bank While the Bank butto...

Страница 21: ...THE TRANSMITTER WHEN NOT IN SERVICE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT When initially programming the unit the default password is 6 5 4 3 T...

Страница 22: ...eplacement telePendant Battery Replacement On the telePendant if the yellow battery indicator light starts to flash replace the battery at the earliest opportunity If the light is on solid replace the...

Страница 23: ...Accidentally putting the batteries in the wrong direction will not damage the unit For battery packs unlatch the battery cable by pressing or squeezing the locking tab on the battery connector and pu...

Страница 24: ...ure 5 1 Access Code Setting A dot on a switch position or a 1 in the label is an indication that the respective switch position should be ON Sample Membrane or Pendant Transmitter Access Code Label Sa...

Страница 25: ...LOOK FOR THE LABELS A AND B ON THE PRINTED CIRCUIT BOARD NEAR THE RESPECTIVE SWITCHES DETERMINE THEIR ORIENTATION THE SWITCHES MAY NUMBER FROM LEFT TO RIGHT OR RIGHT TO LEFT LOOK FOR THE NUMBERING ON...

Страница 26: ...BOX PLEASE CONTACT TELEMOTIVE IF YOU NEED TO ADD ADDITIONAL TRANSMITTERS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Many receivers have Multibox cap...

Страница 27: ...ttings used in other Telemotive products without the inconvenience of having to open the transmitter case The PDA software allows you to select frequency access code time out timer settings switch arr...

Страница 28: ...tons and are in the order of entry for the appropriate buttons Select the four transmitter buttons in the sequence that you wish to be the password by tapping the arrow by Button and making a selectio...

Страница 29: ...OULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT D Select a Bank At least one must be selected When done with the password section select the number of Bank s you wish to program and tap...

Страница 30: ...Rx Setting button on the PDA If the frequency and Access Code will be downloaded skip the next two steps F Select a Frequency Must be inputted for system to work There should be a label either on the...

Страница 31: ...a label either on the receiver or the old transmitter showing the access code and it should be numbered A1 through A8 and B1 though B8 Find this number and tap the respective switches on the screen I...

Страница 32: ...he appropriate number of transmitters The Tx goes up to 8 Many Multibox systems only go to four Check with your Telemotive representative if you need more then four transmitters on a Multibox system I...

Страница 33: ...s B Bridge The standard configuration all switches OFF starts at the top right hand pair of buttons on the transmitter which are for Motor 1 The middle two right hand pair of buttons are for Motor 2 T...

Страница 34: ...t relays This select function can only be used with five crane configurations To program in the select function tap the word Select The Programmable Motor Control and Select push button becomes a swit...

Страница 35: ...e tap Save Save will take you back to the Initial start screen At this point select another Bank to program or go to Section 5 4 Saving Downloading Reading the Programs and Other PDA Functions on page...

Страница 36: ...otors respectively The main motor outputs are motor 1 and motor 2 and the auxiliary motor outputs are motor 4 and 5 respectively Tandem for Hoist Trolley or Bridge normally not checked This function a...

Страница 37: ...4 NOTE TO PROGRAM OR READ DATA FROM THE telePendant THE TRANSMITTER MUST BE TURNED ON AND IN BANK FIVE 5 Freq AK01 Setup Bank A1 Receiver access code 1 0 B1 1 0 Timer Save Cancel Multibox Active ESTOP...

Страница 38: ...to 5 motors using the select function this button is available to use select relays Motor Select Aux Trolley OFF This function appears if a 5 motor system is programmed in Checking the box disables th...

Страница 39: ...O PROGRAM OR READ DATA FROM THE telePendant THE TRANSMITTER MUST BE TURNED ON AND IN BANK FIVE 5 Freq AK01 Setup Bank A1 Receiver access code 1 0 B1 1 0 Timer Save Cancel Multibox Active ESTOP Aux Tro...

Страница 40: ...WHICH COULD MOVE ANOTHER CRANE RE CHECK THE PROGRAMMING IN THE TRANSMITTER AND RETEST AFTER ACTIVATION OF RECEIVER FUNCTIONALLY TEST ALL COMMANDS ON THE TRANSMITTER BY INITIALLY JOGGING THE BUTTONS T...

Страница 41: ...read a program file from the telePendant Transmitter 1 Line up the PDA s infrared port and go to bank 5 as in steps 1 to 3 above with the transmitter ON Select Admin 2 Select Receive Setting 3 PDA wil...

Страница 42: ...on number Beaming Sending the Configuration s to another PDA To send a configuration setting to another PDA 1 Line up the PDA s infrared port with the other PDA which is turned ON 2 Select Beam Settin...

Страница 43: ...Code Setting A dot on a switch position or a 1 in the label is an indication that the respective switch position should be ON Sample Membrane or Pendant Transmitter Access Code Label Sample access co...

Страница 44: ...LOOK FOR THE LABELS A AND B ON THE PRINTED CIRCUIT BOARD NEAR THE RESPECTIVE SWITCHES DETERMINE THEIR ORIENTA TION THE SWITCHES MAY NUMBER FROM LEFT TO RIGHT OR RIGHT TO LEFT LOOK FOR THE NUMBERING ON...

Страница 45: ...serve basis Once a transmitter has gained control another transmitter may not access the receiver s until the controlling transmitter relinquishes control by transmitting an OFF command to the receive...

Страница 46: ...ble click the RCP icon found on the desktop to launch the program This will prompt you to enter an activation key If an activation key is not entered at this time the software can only be used 10 time...

Страница 47: ...nded that you create a folder in which to save all programming files Select Project Type A menu will open listing the available project types Select the one that matches the product you wish to progra...

Страница 48: ...ant Operational Features Please familiarize yourself with this section before programming If you choose not to use the default password you can create a new password by selecting the buttons to be use...

Страница 49: ...led When done with the password section select the number of the Bank s you wish to use and check the cell labeled with the appropriate Bank number You do not have to use all Banks and you do not have...

Страница 50: ...he receiver turning ON point the IR Adapter at the receiver s IR port see receiver manual for location and click the Rx Setting button on the RCP programming screen The frequency and Access Code will...

Страница 51: ...and switch position as they do vary from model to model Control Configuration 2 speed only The transmitter can be programmed for custom control configurations using the control function These configu...

Страница 52: ...The Tx goes up to 8 Many Multibox systems only go to four Check with your Telemotive representative if you need more than 4 transmitters on a Multibox system Set Time Out Timer Default time is 15 min...

Страница 53: ...programmed in Turning this switch ON inverts the select function operation so that the relay closes for the unselected function This function maps to Pendant Switch 4 position 4 if SW4 position 4 is...

Страница 54: ...smitters infrared port remove battery door on the back and pull battery pack back to expose the telePendant s infrared port see figure telePendant Infrared Port Access 4 Click the Send button on the R...

Страница 55: ...eceive an error code such as Error AAAB you have selected a different style transmitter in the PDA than you are attempting to program Most common cause is trying to program a 2 speed telePendant with...

Страница 56: ...MP10709 0 BELT LOOP ASSEMBLY A10737 0 BATTERY DOOR ASSEMBLY S1088 102 PUSH BUTTON SWITCH 2 SPEED ASSEMBLY 3 S1088 103 PUSH BUTTON SWITCH 3 SPEED ASSEMBLY 3 H1151 0 PUSH BUTTON SWITCH SCREWS 6 S1085 0...

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