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       Regenerative 

Power 

Module 

September 

2010 

144-45117-R3 

Page 6 of 20 

 

Voltage Display 

 

A 10-LED Switch Level bar graph provides a visual display of the approximate bus voltage level 
when the brake transistor turns on. 

Simplified Switching Level Selection 

 

An 8-position DIP switch provides transistor turn on switching level selection in 15 steps. 

 

Link Setting 

Adj Range 

Volt/Step 

330 

256 – 400 VDC 

16 

495 

384 - 600 

24 

660 

512 - 800 

32 

 

Choose the appropriate setting for the voltage link set up and set the appropriate corresponding 
DIP switch position on.  All other DIP settings must be off. 

 

 

 

Mode Switches 

 

A 4-position DIP switch provides the following configuration selections: 

 

DIP Position 

Off Setting 

On Setting 

Enable Ext Intlk  Disable Ext Intlk  

Auto Reset 

Remote Reset 

2-Term Res 

3-Term Res 

Not Used 

Not Used 

 

The External Interlock may be used for the connection of a normally closed temperature switch 
mounted at the power resistor. 

 

 

Overheat Protection 

 

The thermistor mounted on the heat sink is used to protect against failure caused by excessive 
duty combined with excessive ambient temperatures.  The unit is shut down when the heat sink 
temperature exceeds 95

°

 C.   

 

 

24V Output for Fan 

 

A +24V Fan output is available for supplemental cooling.  The Fan output is capable of 
delivering up to 5W for the addition of an external fan separately mounted from the RPM unit.  
The output becomes active when the heat sink temperature exceeds 65

°

 C. 

 

Содержание 144-45117-R3

Страница 1: ...Regenerative Power Module And Common Bus RPM Panels Instruction Manual Part Number 144 45117 R3 September 2010 Copyright 2010 Magnetek Material Handling...

Страница 2: ......

Страница 3: ...f the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occu...

Страница 4: ...undesirable or unsafe operation or performance of the drive This may result in damage to equipment or personal injury Company shall not be liable for economic loss property damage or other consequenti...

Страница 5: ...includes additional protective components and line capacitance This module is required whenever the main power supply cannot receive the regenerated power being return to the line The voltage on the O...

Страница 6: ...h provides the following configuration selections DIP Position Off Setting On Setting 1 Enable Ext Intlk Disable Ext Intlk 2 Auto Reset Remote Reset 3 2 Term Res 3 Term Res 4 Not Used Not Used The Ext...

Страница 7: ...on GREEN READY Indicates that no fault condition exists and that the external interlock is not open AMBER ACTIVE Indicates that the brake chopper is conducting AMBER RESET Indicates that the reset cir...

Страница 8: ...ust also be connected together 4 Reset Apply positive pulse between 10V and 24V to remotely reset a brake module fault 5 Fan The 24 volt DC Fan output is capable of delivering up to 5W of power for th...

Страница 9: ...ive Power Module September 2010 144 45117 R3 Page 9 of 20 FIGURE 1 Turn On Dynamic Adjustment FIGURE 2 Syncrhonization Connection Normal switching level 0V 10V Terminal 7 Voltage Switching level 100V...

Страница 10: ...put and takes approximately 50ms to start up If it is necessary for the brake chopper to be active within less than 50ms of applying the DC bus voltage an external power supply should be provided The...

Страница 11: ...this but never lower Use the following procedure to calculate the continuous current rating of the resistor chosen 1 Tabulate all motion Full Load Amps FLA hour FLA for hoist motion 1 hour FLA for tra...

Страница 12: ...FIGURE 3 is a single 400 AMP RPM Unit that is connected to the DDC bus after the M contactor This is the simplest connection possible and requires no additional protective components 24 VDC FAULT SYN...

Страница 13: ...230 320V The panel is generally connected on the load side of the Manual Magnetic Disconnect Switch Connections direct to the DC Bus require additional protective components that are included on the...

Страница 14: ...ction in FIGURE 5 shows a separately mounted 400 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect Switch Connecti...

Страница 15: ...rate Mounted RPM Panel The connection in FIGURE 6 shows an 800 AMP RPM Panel that is connected across the 230 320V The panel is generally connected on the load side of the Manual Magnetic Disconnect S...

Страница 16: ...rate Mounted RPM Panel The connection in FIGURE 7 shows an 800 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect S...

Страница 17: ...ommon Bus RPM Panel The connection in FIGURE 8 shows a 1200 AMP RPM Panel that is connected across the 230 360V The panel is generally connected on the load side of the Manual Magnetic Disconnect Swit...

Страница 18: ...ommon Bus RPM Panel The connection in FIGURE 9 shows a 1200 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect Swit...

Страница 19: ...SITIVE PROBE NEGATIVE PROBE READING DP R2 L1 0 312 DN L2 R2 0 312 QP L1 R2 0 6 QN R2 L2 0 6 TRANSISTOR AND DIODE CHECK USING D M M SET ON DIODE SCALE FIGURE 10 If the Green POWER indicator light on th...

Страница 20: ...to secure the hinged door Dimensions in Part Number Description Height Width Length 144 45111 400 Amp 230 320 VDC RPM Panel 30 24 16 144 45112 800 Amp 230 320 VDC RPM Panel 48 36 16 144 45113 1200 Am...

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