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       Regenerative 

Power 

Module 

September 

2010 

144-45117-R3 

Page 3 of 20 

PRODUCT MANUAL SAFETY INFORMATION 

 

Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and 
adjustable frequency drives, and industrial braking systems for material handling applications.  This 
manual has been prepared by Magnetek to provide information and recommendations for the installation, 
use, operation and service of Magnetek’s material handling products and systems (Magnetek Products).  
Anyone who uses, operates, maintains, services, installs or owns Magnetek Products should know, 
understand and follow the instructions and safety recommendations in this manual for Magnetek 
Products. 
 
The recommendations in this manual do not take precedence over any of the following requirements 
relating to cranes, hoists lifting devices or other material handling equipment which use or include 
Magnetek Products: 
 

 

Instructions, manuals, and safety warnings of the manufacturers of the equipment where the radio 
system is used, 

 

Plant safety rules and procedures of the employers and the owners of facilities where the 
Magnetek Products are being used,  

 

Regulations issued by the Occupational Health and Safety Administration (OSHA),  

 

Applicable local, state or federal codes, ordinances, standards and requirements, or  

 

Safety standards and practices for the industries in which Magnetek Products are used.  

 
This manual does not include or address the specific instructions and safety warnings of these 
manufacturers or any of the other requirements listed above.  It is the responsibility of the owners, users 
and operators of the Magnetek Products to know, understand and follow all of these requirements.  It is 
the responsibility of the employer to make its employees aware of all of the above listed requirements and 
to make certain that all operators are properly trained.  

No one should use Magnetek Products prior to 

becoming familiar with and being trained in these requirements and the instructions and safety 
recommendations in this manual

.   

 
 

WARRANTY INFORMATION 

FOR INFORMATION ON MAGNETEK’S PRODUCT WARRANTIES BY PRODUCT TYPE, 
PLEASE VISIT WWW.MAGNETEKMH.COM. 

 

 

 

Содержание 144-45117-R3

Страница 1: ...Regenerative Power Module And Common Bus RPM Panels Instruction Manual Part Number 144 45117 R3 September 2010 Copyright 2010 Magnetek Material Handling...

Страница 2: ......

Страница 3: ...f the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occu...

Страница 4: ...undesirable or unsafe operation or performance of the drive This may result in damage to equipment or personal injury Company shall not be liable for economic loss property damage or other consequenti...

Страница 5: ...includes additional protective components and line capacitance This module is required whenever the main power supply cannot receive the regenerated power being return to the line The voltage on the O...

Страница 6: ...h provides the following configuration selections DIP Position Off Setting On Setting 1 Enable Ext Intlk Disable Ext Intlk 2 Auto Reset Remote Reset 3 2 Term Res 3 Term Res 4 Not Used Not Used The Ext...

Страница 7: ...on GREEN READY Indicates that no fault condition exists and that the external interlock is not open AMBER ACTIVE Indicates that the brake chopper is conducting AMBER RESET Indicates that the reset cir...

Страница 8: ...ust also be connected together 4 Reset Apply positive pulse between 10V and 24V to remotely reset a brake module fault 5 Fan The 24 volt DC Fan output is capable of delivering up to 5W of power for th...

Страница 9: ...ive Power Module September 2010 144 45117 R3 Page 9 of 20 FIGURE 1 Turn On Dynamic Adjustment FIGURE 2 Syncrhonization Connection Normal switching level 0V 10V Terminal 7 Voltage Switching level 100V...

Страница 10: ...put and takes approximately 50ms to start up If it is necessary for the brake chopper to be active within less than 50ms of applying the DC bus voltage an external power supply should be provided The...

Страница 11: ...this but never lower Use the following procedure to calculate the continuous current rating of the resistor chosen 1 Tabulate all motion Full Load Amps FLA hour FLA for hoist motion 1 hour FLA for tra...

Страница 12: ...FIGURE 3 is a single 400 AMP RPM Unit that is connected to the DDC bus after the M contactor This is the simplest connection possible and requires no additional protective components 24 VDC FAULT SYN...

Страница 13: ...230 320V The panel is generally connected on the load side of the Manual Magnetic Disconnect Switch Connections direct to the DC Bus require additional protective components that are included on the...

Страница 14: ...ction in FIGURE 5 shows a separately mounted 400 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect Switch Connecti...

Страница 15: ...rate Mounted RPM Panel The connection in FIGURE 6 shows an 800 AMP RPM Panel that is connected across the 230 320V The panel is generally connected on the load side of the Manual Magnetic Disconnect S...

Страница 16: ...rate Mounted RPM Panel The connection in FIGURE 7 shows an 800 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect S...

Страница 17: ...ommon Bus RPM Panel The connection in FIGURE 8 shows a 1200 AMP RPM Panel that is connected across the 230 360V The panel is generally connected on the load side of the Manual Magnetic Disconnect Swit...

Страница 18: ...ommon Bus RPM Panel The connection in FIGURE 9 shows a 1200 AMP RPM Panel that is connected across the 360 720V The panel is generally connected on the load side of the Manual Magnetic Disconnect Swit...

Страница 19: ...SITIVE PROBE NEGATIVE PROBE READING DP R2 L1 0 312 DN L2 R2 0 312 QP L1 R2 0 6 QN R2 L2 0 6 TRANSISTOR AND DIODE CHECK USING D M M SET ON DIODE SCALE FIGURE 10 If the Green POWER indicator light on th...

Страница 20: ...to secure the hinged door Dimensions in Part Number Description Height Width Length 144 45111 400 Amp 230 320 VDC RPM Panel 30 24 16 144 45112 800 Amp 230 320 VDC RPM Panel 48 36 16 144 45113 1200 Am...

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