MAGNATRAC RT1150 Скачать руководство пользователя страница 53

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No Gap

Step 1:

From “outside” the Crawler’s body, loosen

(but do not remove) the five nuts on each Front
Axle Plate. Do the same for both sides of the trac-
tor. See below.

Step 2:

Loosen the 2 bolts that connect the “cen-

ter idler frame” to the “track expander.” Do the
same to both sides of the tractor. (If installed on
your machine.) See below.

Step 3:

Using a cordless impact driver or ratchet

with 3/4” socket and 3/4” wrench, loosen and re-
move the

“Inner & Outer Jamb” nuts on both

sides of the machine

. (A total of 4). See the pic-

ture below & the top of the next column.

Step 4:

Using a cordless impact driver or ratchet

with 3/4” socket and 3/4” wrench, now tighten the

“Inner Adjustment Bolt” on both sides of the
machine,

approx. turning the bolt 5 times. See

above. (Do both Inner bolts).

Step 5:

Now work

back to the outside of the ma-

chine.

Using a cordless impact driver or ratchet

with 3/4” socket and 3/4” wrench, tighten

“Outer

Adjustment Bolt” on both sides of the machine

approx. turning the bolt 5 times. See picture,
below. (Do both outer bolts).

Step 6:

Keep working back and forth until

both

tracks

are as tight. “Upper Strand” should be

straight, and there should be

NO GAP

between

the “Front Idler” and the Rubber Tracks.

Front Axle

Plate

5 Nuts

Front Idler

Front of Machine

“Outer Jamb” Nut

“Outer”

Nut

Small

Washer

Large

Washer

Front

Axle

Track

Expander

2 Bolts

Center Idler Frame

“Inner Welded” Nut

“Inner” Adjustment Bolt

“Inner Jamb” Nut

Bolt Adjustment

Plate

“Outer Jamb” Nut

“Outer”

Nut

Small

Washer

Large

Washer

Front

Axle

Straight

“Outer” Adjustment Bolt

Содержание RT1150

Страница 2: ...t safety points and also main tenance tips on how to increase your MAGNA TRAC S life PARKING BRAKE NEVER FORGET to take off your Parking Brake BEFORE you drive away If you fail to disengage the Parkin...

Страница 3: ...ains should NOT be lubricated with grease We advise to spray on non detergent aersol Chain Wire Rope Lubricant approx every 50 hours We use CRC brand Grainger Item 2F139 ROLL OVER STRUCTURE AND INCLIN...

Страница 4: ...the purchaser To return a Struck Crawler and or attachment for reasons other than defect the purchaser will be financially responsible for an 8 restocking fee and for shipping the Struck Crawler and...

Страница 5: ...es 22 Seat Rear Cover Assembly 23 Battery 25 Engine Filters Oil Drain Hose 26 Drive Belt Procedures 27 Hydrostatic Transaxles Fluid Filters and ByPass Valves 33 Hydraulics Attachment Control System 41...

Страница 6: ...Serial _____________________________ Ship Date __________________________________ Mail STRUCK CORPORATION W51N545 STRUCK LANE CEDARBURG WI 53012 Phone 262 377 3300 local 877 828 8323 toll free Text 26...

Страница 7: ...____________________________ _______ ________________________________________ _______ ________________________________________ _______ ________________________________________ _______ ________________...

Страница 8: ...lly on rough ground and hillsides Carry the Bucket or Blade as low as possible at all times especially when you work on a hillside or back up a steep hill Do not drive too close to the edge of a ditch...

Страница 9: ...mable material Shut off the Engine when refueling Use care in refueling if the Engine is hot Do not use open pans of gasoline or diesel fuel for cleaning parts Use good commercial nonflam mable solven...

Страница 10: ...ng across starter so lenoid terminals Crawler may start and move if normal circuitry is bypassed CAUTION Never start Engine while standing on ground Start Engine only from operator s seat with Brake e...

Страница 11: ...he Operator s Manual furnished by the en gine manufacture and included with your Crawler instructions A LEFT TRACK CONTROL B RIGHT TRACK CONTROL C THROTTLE CHOKE CONTROL ITC D HEADLIGHT if equipped E...

Страница 12: ...rn sharply right push forward on Left Track Control while holding Right Track Control in neu tral TURNING LEFT To turn sharply left push forward on Right Track Control while holding Left Track Control...

Страница 13: ...rning off tractor move Throttle Choke Control handle to the ON SHUT OFF position D HEADLIGHT SWITCH If equipped The Headlight Switch is a basic Pull ON Push OFF switch Behind the dash in the wiring ha...

Страница 14: ...lt and behind inside face of Carriage Bolt To disengage Parking Brake reverse the above procedure and allow Brake Handle to rest down ward As the Parking Brake is also your emergency brake it s extrem...

Страница 15: ...correct starting and stopping procedure Sit in the Operator s Seat PREPARE FOR ENGINE STARTING 1 Allow Left A and Right B Track Controls to assume their natural spring loaded center neu tral positions...

Страница 16: ...ing fumes and never run the Engine in a closed building or confined area NOTE Assembled Crawlers are run in under no load at the factory to properly break in their transaxles TRAVELING Disengage Parki...

Страница 17: ...Throttle Choke Control to low ON SHUT OFF 6 Turn Ignition Switch to Off IMPORTANT If Engine stops under load remove load Start Engine immediately Run 30 seconds at half speed before adding load CAUTIO...

Страница 18: ...or general use TRANSAXLE OIL Check enclosed Transaxle Manual and closely fol low their recommendations Typically an engine oil with a minimum rating of 9 0cSt 55 SUS at 230 F 110 C and an API classifi...

Страница 19: ...ded Engine Oil Check engine oil level before use to make sure oil level is at acceptable level on the dipstick Add additional if needed Fuel Add fuel to fuel tank per engine manual specs Unleaded 86 o...

Страница 20: ...pass valves If first 100 hour service an initial transaxle oil filter change at 100 hours is advised See service section of this manual transaxle Service Repair Manual 300 HOURS 300 HOURS Drive Belt C...

Страница 21: ...tions for your engine STARTER IMPORTANT Don t operate starter switch longer than 10 seconds at a time If engine does not start within 10 seconds wait 60 seconds before trying to start again After a fa...

Страница 22: ...its 1674 Seat Mount ing Bracket Then remove the electrical connec tors attached to each of the 4560 Seat Switch s two terminals See pictures on the next page for assistance with removal 1 By pushing d...

Страница 23: ...rd and lift up to remove 5 Remove the two 1866 threaded Knobs on front lower edges of 1608 Cover Slide the Cover rearward and remove Seat Re Assembly To replace your Seat Assembly reverse the steps ab...

Страница 24: ...above are not met replace Parking Brake Switch If both condi tions of procedure 1 are met but the conditions of procedure 2 3 are not met you must adjust the horizontal location of the 441 Switch in i...

Страница 25: ...fully charged BATTERY MAINTENANCE 1 Remove corrosion from terminals with a stiff non metallic brush 2 Maintain protective cover on positive ter minal of battery 3 Replace battery approx every 3 years...

Страница 26: ...ANT Don t operate ignition starter switch longer than 10 seconds at a time If engine does not start within 10 seconds wait 60 seconds be fore trying to start again After a false start do not turn star...

Страница 27: ...ver wire connections are on the driver s left hand side DRIVE BELT TENSIONING REMOVAL REPLACEMENT Your RT1150 is equipped with a 004520 Oil Heat Resistant Hi Power II Double V Drive Belt This drive be...

Страница 28: ...n with socket and wrench have 1 person hold the nut from the underside of the body pan while another per son loosens but doesn t remove the bolt from the top You should not need to remove any front co...

Страница 29: ...g nuts PICTURE BELOW The nuts are on the un derside of the raised body pan Note Using ratchet extension with socket and wrench have 1 person hold the nut from the underside of the body pan while anoth...

Страница 30: ...r in the area shown Make sure the pry bar sits firmly between the hydraulic pump mount and the engine stand Be careful not to damage the engine wiring etc Step 10 Pushing forward on the top of the pry...

Страница 31: ...ulley Step 17 Loop drive belt over and onto each transaxle pulley as shown in the picture below Note Make sure the belt is under the left and right drive handles Step 18 While making sure the belt is...

Страница 32: ...out on the tensioning that the pump mount can provide you can move the pump on the pump mount Please speak with a Struck Technician for as sistance with moving the pump on the pump mount It may be ea...

Страница 33: ...nsaxle Service Repair Manual WARRANTY Please contact our technical support team 1 877 828 8323 if you feel you have a transaxle in need of warranty service 1 Use of components for purpose of repair ot...

Страница 34: ...procedure can be performed with the transaxles installed and the MAGNATRAC on a level workspace Apply the bypass valve for each transaxle and engage the MAGNATRAC parking brake WARNING Before draining...

Страница 35: ...r jack allowing the rear of the machine to be fully supported by the two cement blocks Remove the floor jack at this time See the picture at the top of the next column Step 6 The full weight of your m...

Страница 36: ...axle Oil Filter 004519 1 Step 12 Continuing to follow the Transaxle Serv ice Manual Step 4 on page 11 Install the NEW Transaxle Oil Filter 004519 1 by hand Turn 3 4 to 1 full turn after the filter gas...

Страница 37: ...ved in order to accomplish this task The pic ture on the top of the next column shows the parts involved This process is also used if you want need to tow the machine at a max of 2 mph without engine...

Страница 38: ...ive after short term operation 3 High operation temperature and exces sive expansion of oil Before starting the steps below make sure the transaxles are at the proper oil level If it is not fill to th...

Страница 39: ...lapper down ward at this time See picture below Step 7 With the bypass arms closed from your previous steps enagage your MAGNA TRAC brake lever to start the engine Start the unit Step 8 Disengage the...

Страница 40: ...n when the operator releases the track control handles Control A B If you notice that your track drive handles do NOT return to exact neutral when you release them do not be alarmed Due to our design...

Страница 41: ...This whole system is powered by the drive belt If your drive belt is slipping or your tank is low on fluid or you have a loose suction line you will no tice that your attachments will behave erratica...

Страница 42: ...les back and forth approx 5 times to relax all cylinders See picture below Backhoe valve NOT shown Step 4 Place an oil drain pan or a clean 5 gallon pail enough to hold approx 4 gallons near the right...

Страница 43: ...ainer during Step 9 Step 12 Thread the strainer back into the tank Tighten using an adjustable crescent wrench or a ratchet with a 1 1 2 socket Note Make sure this connection is tight If loose hydraul...

Страница 44: ...air in the system comes out of the oil tank breather Step 1 Make sure no bystanders are in the area and that your work area is well ventilated Engage your parking brake and start the unit up Set the...

Страница 45: ...rive sprockets sprocket hubs may look different from the ones shown in the next few pages but the rear drive chain tensioning procedure will be the same For clarity purposes the pictures show the trac...

Страница 46: ...ds See above Step 6 Now work back to the outside of the ma chine Using a cordless impact driver or ratchet with 3 4 socket and 3 4 wrench loosen Outer nuts on both sides of the machine until they are...

Страница 47: ...oroughly lubricate your Drive Chains at this time if you did NOT do it earlier in the process Replace Seat Assembly Arm Rests and Rear Cover and close Hood secure all with 1866 threaded Knobs Note Ski...

Страница 48: ...1805B Connecting Link Secure each Link with Plate and lock with Clip Note When installed the pins of each master connector link should point towards the center of the machine See above Step 6 To tens...

Страница 49: ...re by driving Crawler onto a firm level surface Shut off Engine and dismount do not engage Parking Brake Lever From below support body of Crawler so the Tracks clear the ground by approximately 2 and...

Страница 50: ...t the top of the next column Your front idlers should have moved rearward during Steps 1 7 Both tracks should now be loosened To re move your tracks continue onto the next sec tion below REMOVING THE...

Страница 51: ...is not possible continue to support the Lower Strand by 2x4s Continue working until tracks have come Up Over the front idler and look like the picture below WARNING Do not start the unit allow anyone...

Страница 52: ...u have ques tions please call the factory and ask to speak with a struck technician regarding any additional ques tions or concerns that you may have Once happy with the track seating please repeat th...

Страница 53: ...both sides of the machine approx turning the bolt 5 times See above Do both Inner bolts Step 5 Now work back to the outside of the ma chine Using a cordless impact driver or ratchet with 3 4 socket a...

Страница 54: ...ts that connect the cen ter idler frame to the track expander Do the same to both sides of the tractor If installed on your machine See picture in the next column Step 12 Hand thread then using a cord...

Страница 55: ...kes access to the area much easier Step 1 Identify the 4352R and 4352L Idler Frames by placing them upside down as shown in the next picture The bolt hole and the steel angle bend should be on the LEF...

Страница 56: ...olts and nuts that you removed from your body wall above Bolts 3 and 4 are new 3 8 Bolts and Nuts Having a helper avail able in this process to hold the assembly up and spin on the nuts will make the...

Страница 57: ...Expander and the 4352R Idler Frame Assembly Making sure the openings are towards the bottom of the shims when dropping them in See picture above Step 13 Drop in from above additional 4353 Shims on bo...

Страница 58: ...ing harness Verify that the wiring is in good condition Engine cranks but won t start or starts and stops running right away Make sure the fuel shut off is turned on Verify the battery is fully charge...

Страница 59: ...his manual Hydraulic oil is overflowing from the oil breather Check the level of the oil in hydraulic tank level when full should be showing on the oil sight window Check the rating of your 3rd party...

Страница 60: ...Bypass assembly sticking Repair or re place linkage page 9 of the transaxle man ual Air trapped in hydraulic system Purge hydraulic system page 12 of the transaxle manual Brake partially engaged Disen...

Страница 61: ...fficient work procedures for a compact crawler tractor equipped with optional attachments loaders backhoes blades etc Each MAGNATRAC operator encounters dramatically different working conditions than...

Страница 62: ...l hit bottom when the wheels on ei ther end are driven over a drop off In most cases this will stop vehicle motion and give immediate warning A tracked Vehicle however will continue on without any war...

Страница 63: ...AIN Vehicle stability on a hill for example is determined not only by the general slope of the hill but also by terrain conditions rocks ditches logs drop offs etc and by the nature of the hill surfac...

Страница 64: ...ER OBSTACLES WILL CAUSE A TRACKED VEHICLE TO TIP OVER SAFETY WANING OBSTACLES SOME OF WHICH MIGHT BE DRIVEN OVER SAFELY WHILE ON LEVEL TERRAIN CAN CAUSE A HAZARD WHILE OPERATING ON SLOPES DROPOFFS Thi...

Страница 65: ...e gravel can also be dangerous It is possible to slide into a tree or rock or to slide off the edge of a cliff SAFETY WARNING REGARD ALL OPERA TIONS ON SLOPING TERRAIN AS HAZ ARDOUS PARKING THE VEHICL...

Страница 66: ...ry the load without spillage fully roll the bucket back after filling and before moving the unit NOTE Do not attempt to lift bucket loads in excess of loader capacity PEELING AND SCRAPING USe down pre...

Страница 67: ...e load keep the bucket as low as possible to resist tipping in case a track drops in a rut DUMPING THE BUCKET Lift the bucket high enough to clear the side of the ve hicle Move unit in as close to the...

Страница 68: ...E Initially approach the stockpile with the bucket approx imately to feet 609 6 mm off of the ground Lower the bucket to ground level when the stockpile height has been reduced so the bucket will brea...

Страница 69: ...banks as low as possible for maximum efficiency Remember that loader lift and break away capacities diminish rapidly as loading height is increased BREAKING AND SPREADING LARGE PILES Side cutting is...

Страница 70: ...here they will be used If soil is excessively hard loosen it with a ripper or plow The re maining ramp can be cut out with either a backhoe or by hand When regular loading tools are not available it i...

Страница 71: ...terial over the side of the cut 9 D 2 Working from Side only A short wide shelf may also be cut in a hillside work ing from the side only as illustrated below The first cut A is made parallel to the h...

Страница 72: ...low or rip the area prior to dozing BACKFILLING Angling blade bulldozers are excellent for backfilling ditches as they can drift material into the trench while maintaining forward motion With straight...

Страница 73: ...tors Always have a plan of operation When dropping down a steep hill or over the side of a fill use blade for a brake When traveling carry the blade low This practice helps protect drivetrain and othe...

Страница 74: ...can balance Effective counterweight is the weight of the tractor from the stabilizer pads to the loader Set the stabilizers to remove weight from the rear track wheels The tracks are to remain touchi...

Страница 75: ...ket are in position to resume digging upon return to the trench IMPORTANT Avoid constant jarring or hammering type contact between the spoil pile and the loaded bucket as this may cause premature wear...

Страница 76: ...ENCHING Dig with the backhoe uphill whenever possible Level the backhoe on slopes with the stabilizers to dig plumb trenches or use the backhoe or loader to cut a level slot for the uphill track and s...

Страница 77: ...and the stabilizers The platform distributes the load over a larger area and lessens the possibility of a cave in The platform also tends to keep the unit from creeping rearward if hard dig ging is e...

Страница 78: ...e close end wall PIPELINE LEAK REPAIR Locate the pipeline with a bellhole about six feet 182 cm wide and tenn feet 304 cm long Then dig length wise along the pipeline to locate the leak When the leak...

Страница 79: ...backing up may be necessary to clear the blade so it can always cut cleanly Otherwise the blade will slide over root and accomplish little Heavier trees and brush require more car and time to uproot F...

Страница 80: ...me Track spinning is wasted effort TRANSPLANTING When transplanting trees of suitable size place bucket under the dirt ball and lift it to a new site securing the trunk to the bucket When the tree is...

Страница 81: ...ock doesn t move something is holding it Before proceeding find cause and remedy it to prevent machine damage Many rocks such as shale and sandstone are found in tipped position Always dig under the o...

Страница 82: ...82 C C h 9 a Y h5 L5 h w h5 L5 D L5 h5 I b L I bt I t w Y D I t L h5 L5 a C I a I CLb 5wL 9 L5 h5 a a t D D h aa h 5 I w 9 5 t t Y w L w L w w L v w Item Description Qty 10 PARTS LISTING DIAGRAMS...

Страница 83: ...t t t a w a C a I 9 D t I 9 D tw 9 I 9 D h w b 9 9C w w b 9 wLDI I t LL 5 D b t t a t Y t 5 bt a bt C a I C 5 9 9 D I D t I w C C h 95 t h C t I I D C wI w L L I t t L5 w W w 9 wI I Item Description...

Страница 84: ...h I tLb h Y h h I9 I5 D h t w9 h D ww h D h 59 w 59 Chw I9 w D t a t t a I h L a t t a h a 9bDLb9 hL w b 9 hL b I9 b Lb 9 99 b D I b b b hb h Y b b tLb h Y b b b hb h Y b b I b b tLb h Y b b 5h h Y b...

Страница 85: ...50 Engine Oil Drain Area Parking Emergency Brake Engine Exhaust Front Loader Bucket Rear Weights Other Items Optional Optional CI40 Center Idler Upgrade Optional Battery Box Cup Holder Attachment Cont...

Страница 86: ...Bolts for Rear Drive Chain Adjustment Holes for Seat Ignition Photo RT 2 MAGNATRAC RT1150 Overview Close Up Views Hydraulic Tank Fill Tank Breather Hydraulic Tank Drain Hydraulic Oil Sight Window Hou...

Страница 87: ...48 1718 Valve Cover Rubber Track 4562 Seat 4330 Ball Handle 4617 Headlight 4349 Front Idler Rear Drive Sprocket 4350 1722A Valve Handle 1866 Threaded Knob 904 Non Skid Pad 4598 Expansion Tank 4515 Hon...

Страница 88: ...88 Photo RT 5 MAGNATRAC RT1150 Throttle Rear View Photo RT 6 MAGNATRAC RT1150 Wiring Back of Dash 447 Headlight Switch Ignition Switch 444 4641 4640 Throttle Wire Throttle Outer Case 290 Female Plug...

Страница 89: ...re Inlet Tank Return Strainer Filter Breather Fill Oil Sight Window Tank Drain Tank Return Note If backhoe is purchased your pump Pressure Line 4643 will go to the back hoe valve instead of the Attach...

Страница 90: ...otor Voltage Regulator Seat Switch Ground Ground Negative Positive Starter Solenoid 444 441 4560 4515 4617 447 1800 4 442 Engine Block Ground Spark Plug 4625 4670 Wiring Harness Does NOT include posit...

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