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© 2016 Magnaflux 

Page 13 

Magnaflux-SRVC-TS032 

Issued:  Mar 2016 

Rev. 1 

7.  Grasp new EV6000 LED Assembly by Power Cord Cable connector and insert it into 

EV6000. 

8.  Line up holes with the 4 bolts that were loosened in step F.4.  Once bolts are lined up, 

use the 2.5 hex key wrench to start the bolts going into the top of the new EV6000 LED 
Assembly.   TECH TIP:  It is easier to start all 4 bolts before tightening any of the 4 bolts 
completely.  If you encounter resistance on a bolt — Back it off and start over.  Re-
sistance is a sign of cross-threading. 

9.  Tighten all 4 bolts completely until snug and then tighten1/8—1/4 additional turn. 

10. Ensure all wires are secure on Plug Power Cord Cable Connector.  Then plug the Power 

Cord Cable Connector back into the socket on the EV6000 LED Assembly.  

11.  Install the rear cover with the rear cover gasket back onto the EV6000—But do not install 

the 4 shoulder bolts yet. 

12.  Plug in the EV6000 and turn it on and allow it to warmup for a period of 10 minutes. 

13.  Using a calibrated UV light meter (such as Magnaflux Part # 625024), measure the UV 

light output of the EV6000 at a height of 15” from the face of the EV6000 (the UV filter 
glass) to the top of the sensor.  Light output should be between 4000 uw/cm

 and 5000 

uw/cm

2.

.  If the light output is outside of this range, then you will need to adjust R-7 locat-

ed on the LED Array shown in Figure 17.  NOTE: The LED Arrays come pre-adjusted 
from the factory — Adjustments in the field should not normally have to be made.   DO 
NOT ADJUST UV OUTPUT GREATER THAN 5000 UW/CM

2.

 

Figure 17 

R-7 (UV Output 

Adjustment) 

Содержание EV6000

Страница 1: ...2016 Magnaflux Page 1 Magnaflux SRVC TS032 Issued Mar 2016 Rev 1 EV 6000 LED UV Lamp Repair Technique Sheet...

Страница 2: ...the EV6000 manual NOTE 2 Anytime the rear cover is removed the rear cover gasket should be inspected for any signs of degradation deformation or tears If anything unusual is observed replace the gaske...

Страница 3: ...igure 1 2 Once the 4 shoulder bolts are removed carefully lift the rear cover off of the EV 6000 The rear cover gasket may or may not come off with the rear cover 3 In order to replace the rear cover...

Страница 4: ...he guide pin holes on the opposite side NOTE You may have to rock the switch back and forth to free the switch 5 Once switch is removed you can now easily replace the rear cover gasket 6 Once rear cov...

Страница 5: ...is removed the mechanical portion of the On Off Switch will slide out easily 4 Insert new mechanical portion into hole with the gray micro switch holder aligned so that the sides as shown in Figure 3...

Страница 6: ...that the two wires on the micro switch are in the same configuration closest to the bottom of the EV 6000 You will know when the micro switch is in it s proper position as the guide pins on each side...

Страница 7: ...GA wire Trim both pieces so that you have bare wire exposed at both ends Approx 1 4 Ensure that the exposed portions are twisted together tightly c Refer to Figure 6 and Figure 7 Insert the two pieces...

Страница 8: ...own in Figure 8 so that you can gain access to test points on the plug d Set the voltmeter to DC volts and the range so that it will read 24 volts Place the lead on the middle screw terminal brown wir...

Страница 9: ...wire which you will reattach when the new EV6000 Power Cable is installed d Using either a 15 MM open end wrench or crescent wrench Loosen and remove the strain relief nut shown in Figure 10 Once the...

Страница 10: ...he EV6000 handle with the mounting bolts that were removed in step 2 e Use the 3 mm hex key to screw in the bolts until they stop and then tighten an additional 1 8 1 4 of a turn k Connect the gray wi...

Страница 11: ...n for the technician Failure to do so may result in static electricity damaging the LED Array Failure to follow this safety precaution violates the EV6000 War ranty 1 Place the EV6000 so that it is si...

Страница 12: ...LED Assembly in place There is no need to remove them completely as there is sufficient room to leave the bolts in place and re move the EV6000 LED Assembly 5 Grasp the EV6000 LED Assembly by the Powe...

Страница 13: ...ctor Then plug the Power Cord Cable Connector back into the socket on the EV6000 LED Assembly 11 Install the rear cover with the rear cover gasket back onto the EV6000 But do not install the 4 shoulde...

Страница 14: ...e rear cover and gasket were removed to adjust the EV6000 LED Assembly reinstall the rear cover and gasket 16 Install the 4 shoulder bolts onto the rear cover Using the 3 mm hex key wrench tighten all...

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