background image

© 2016 Magnaflux 

Page 8 

Magnaflux-SRVC-TS032 

Issued:  Mar 2016 

Rev. 1 

D. Testing and Replacing EV 6000 Power Cable (Cable that goes from power 

supply to  EV6000 Light) 

1.  Prior to replacing the power cable, a simple test can be performed to verify if the cable is 

bad or not.   

 

a. Perform EV6000 Power Supply Test as described in Section C and verify that 

 

EV6000 Power Supply is functioning correctly. 

 

b. Remove the rear cover and rear cover gasket of the EV6000 and rear cover gasket 

 

per A.1 and A.2 of this procedure. 

 

c. Unplug the Power Cable Connector Plug (shown in Figure 8) so that you can gain 

 

access to test points on the plug. 

 

 

 

 

 

 

 

 

 

d.  Set the voltmeter to DC volts and the range so that it will read 24 volts.  Place the 

 

“+” lead on the middle screw terminal (brown wire) and the “-” lead on the first screw 

 

terminal (gray wire) as shown in Figure 9. 

 

 

 

 

 

 

e.  Plug in the EV6000 power supply and observe the voltage.  If  24 volts (+/- 1 volt) is 

 

not observed and the EV600 Power Supply has been tested and working satisfactorily, 

 

then the EV6000 Power Cable will need to be replaced. 

Figure 8 

Power Cable 
Connector Plug 

Figure 9 

“+” (POS) 

”-” (NEG) 

Figure 8a 

NOTE:  Green and Yellow wire (may be different color) has terminal on it and is at-
tached  to bolt that secures LED array.  The other end of the wire is connected to 
earth ground in the power supply. 

Содержание EV6000

Страница 1: ...2016 Magnaflux Page 1 Magnaflux SRVC TS032 Issued Mar 2016 Rev 1 EV 6000 LED UV Lamp Repair Technique Sheet...

Страница 2: ...the EV6000 manual NOTE 2 Anytime the rear cover is removed the rear cover gasket should be inspected for any signs of degradation deformation or tears If anything unusual is observed replace the gaske...

Страница 3: ...igure 1 2 Once the 4 shoulder bolts are removed carefully lift the rear cover off of the EV 6000 The rear cover gasket may or may not come off with the rear cover 3 In order to replace the rear cover...

Страница 4: ...he guide pin holes on the opposite side NOTE You may have to rock the switch back and forth to free the switch 5 Once switch is removed you can now easily replace the rear cover gasket 6 Once rear cov...

Страница 5: ...is removed the mechanical portion of the On Off Switch will slide out easily 4 Insert new mechanical portion into hole with the gray micro switch holder aligned so that the sides as shown in Figure 3...

Страница 6: ...that the two wires on the micro switch are in the same configuration closest to the bottom of the EV 6000 You will know when the micro switch is in it s proper position as the guide pins on each side...

Страница 7: ...GA wire Trim both pieces so that you have bare wire exposed at both ends Approx 1 4 Ensure that the exposed portions are twisted together tightly c Refer to Figure 6 and Figure 7 Insert the two pieces...

Страница 8: ...own in Figure 8 so that you can gain access to test points on the plug d Set the voltmeter to DC volts and the range so that it will read 24 volts Place the lead on the middle screw terminal brown wir...

Страница 9: ...wire which you will reattach when the new EV6000 Power Cable is installed d Using either a 15 MM open end wrench or crescent wrench Loosen and remove the strain relief nut shown in Figure 10 Once the...

Страница 10: ...he EV6000 handle with the mounting bolts that were removed in step 2 e Use the 3 mm hex key to screw in the bolts until they stop and then tighten an additional 1 8 1 4 of a turn k Connect the gray wi...

Страница 11: ...n for the technician Failure to do so may result in static electricity damaging the LED Array Failure to follow this safety precaution violates the EV6000 War ranty 1 Place the EV6000 so that it is si...

Страница 12: ...LED Assembly in place There is no need to remove them completely as there is sufficient room to leave the bolts in place and re move the EV6000 LED Assembly 5 Grasp the EV6000 LED Assembly by the Powe...

Страница 13: ...ctor Then plug the Power Cord Cable Connector back into the socket on the EV6000 LED Assembly 11 Install the rear cover with the rear cover gasket back onto the EV6000 But do not install the 4 shoulde...

Страница 14: ...e rear cover and gasket were removed to adjust the EV6000 LED Assembly reinstall the rear cover and gasket 16 Install the 4 shoulder bolts onto the rear cover Using the 3 mm hex key wrench tighten all...

Отзывы: