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RD 500 E

USER MANUAL | KULLANIM KILAVUZU

CONTENTS

1.1

1.2

1.3

1.4

1.5

2.1

2.2

2.3

2.4

2.5

2.6

3.1

3.2

3.2.1

3.2.2

3.2.3

4.1

4.2

SAFETY PRECAUTIONS

TECHNICAL INFORMATION

General Information

Machinery Components

Product Label

Technical Data

Accessories

INSTALLATION

Delivery Control

Installation And Operation Recommendations

Mains Plug Connection

MMA Welding Connections

TIG Welding Connections

Connection To The Mains

OPERATION

User Interface

Welding

Welding Mode

Carbon Gouging Mode

Remote Control (Optional)

MAINTENANCE AND SERVICE

Maintenance

Error Codes

ANNEX 1 - SPARE PARTS LIST

ANNEX 2 - ELECTRICAL DIAGRAM

Contents

Содержание RD 500 E

Страница 1: ...USER MANUAL KULLANIM KILAVUZU RD500E WELDING RECTIFIER 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 KAYNAK REDRES R EN TR...

Страница 2: ...ation oranypartthereof withoutthepriorwrittenauthorisationofMagmaMekatronikMakineSanayiveTicaretA MagmaMekatronikmaymodifytheinformationandtheimageswithoutanypriornotice T mhaklar sakl d r MagmaMekatr...

Страница 3: ...nical Data Accessories INSTALLATION Delivery Control Installation And Operation Recommendations Mains Plug Connection MMAWelding Connections TIGWelding Connections ConnectionToThe Mains OPERATION User...

Страница 4: ...of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with the bare hand...

Страница 5: ...rkshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium zinc coated or...

Страница 6: ...to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death when using the...

Страница 7: ...ical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and emitted in su...

Страница 8: ...e The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance must be carried o...

Страница 9: ...power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical implants For exam...

Страница 10: ...large construction sites like shipbuilding etc Due to thyristor SCR and electronic close loop control technology current is adjusted precisely by a potentiometer initial striking ability of the ele ct...

Страница 11: ...interruption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle X Open CircuitVoltage U0 RatedWelding...

Страница 12: ...t Field UNIT V mm ADC ADC A kVA mm kg mm VDC VALUE 400 2 5 85 205 44 8 8 10 500 IP21S 65 830x670x760 500 1 5Accessories STANDARD ACCESSORIES OPTIONAL ACCESSORIES Electrode Holder and Cable 70mm 2 5m R...

Страница 13: ...ls and connections of the machine If welding inside use a suitable smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle r...

Страница 14: ...ctric plug DO NOT INSERT IT INTOTHE SOCKET ATTHIS STAGE According to the polarity of the electrode to be used insert welding cables into the appropriate outlet 4 and tighten them by turning clock wise...

Страница 15: ...achphaseis400V 40V plug in the plug Switch on the machine with the On Off switch Turn off the machine by turning the switch back to the 0 position after hearing the fan noise and seeing the voltmeter...

Страница 16: ...f the process Welding LED Lights when welding mode is selected Carbon Gouing LED Lights when the carbon gouging mode is selected Current Display Displays the welding current during welding displays th...

Страница 17: ...KILAVUZU Operation Power LED Lights when the machine is ON Phase Error LED Lights when any input phase is missing Thermic LED Lights when the machine is overheated Remote Control LED Lights when a rem...

Страница 18: ...o stick If ARC FORCE is adjusted too high spatter increases Start welding You can observe welding current A and voltage V by current display 6 and voltage display 7 Push the welding mode selection but...

Страница 19: ...ttention to the connections and the durableness of the parts Replace the damaged defective parts with the new ones Do not ever make aditions to repair the cables NOTE Theabovementionedperiodsarethemax...

Страница 20: ...yed Contact to authorized technical service Check the phase T which is connected to fan There may be failure either in one or more of the phases R S T Fuse F1 may be blown out Fan motor may be short c...

Страница 21: ...Delayed 1A Left Cover Knob Big PlasticWheel 300x50x20 Glass Fuse Socket 20x5mm Electronic Card E103A Changeover Switch Primary Secondary Spool Hall Effect Sensor 500A Upper Cover EMC Filter Magma 1 4...

Страница 22: ...RD 500 E EN www magmaweld com 22 USER MANUAL KULLANIM KILAVUZU ANNEX 2 ELECTRICAL DIAGRAM Annex 2 Electrical Diagram...

Страница 23: ...likler Aksesuarlar KURULUM B LG LER Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al maTavsiyeleri Elektrik Fi i Ba lant s Kaynak Ba lant lar TIG Kayna in Ba lant lar ebekeye Ba lama KULLANIM B L...

Страница 24: ...lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Elektrik ta yan p...

Страница 25: ...un bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olarak temiz hava...

Страница 26: ...en olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n ve yan birimle...

Страница 27: ...n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa lamakla ilgil...

Страница 28: ...ayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapaklar kapal ve vey...

Страница 29: ...ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al nmal d r rne in...

Страница 30: ...k da kullan labilir 2li 4l 6l 8li ve daha fazla say da nitenin gruplanmas yla tersane gibi b y k antiyelerde i letme kolayl sa layabilir Trist rl g elektroni i teknoloji sayesinde kaynak ak m potansiy...

Страница 31: ...k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi Bo ta al ma Gerilimi Anma...

Страница 32: ...DC ADC A kVA mm kg mm VDC DE ER 400 2 5 85 205 44 8 8 10 500 IP21S 65 830x670x760 500 1 5Aksesuarlar STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Elektrod Pensesi ve Kablosu 70mm2 5m Uzaktan Kumanda Kut...

Страница 33: ...a layarak gaz t p n sabitleyin E er gaz t p n makinenin zerine yerle tirmeye ceksiniz t p zincirle duvara sabitleyin Makinenin arkas nda yer alan elektrik prizi CO s t c i indir CO prizine CO s t c d...

Страница 34: ...A BA LADIKTAN SONRA BU A AMADA PR ZETAKMAYIN Kaynak ve topraklama kablolar n kullan lacak elektroda ve elektrodun reticisinin tavsiye etti i kutuplara g re kaynak ve toprak kablosu soketlerine 4 takip...

Страница 35: ...400V 40V oldu unu tespit ettikten sonra fi i prize tak n Makinenin arkas nda yer alan A ma Kapama Anahatar n 3 1 konumuna getirerek makineyi al t r n Kontrol panelindeki g ster ve LEDlerin yand ndan v...

Страница 36: ...ayna modu se ildi inde yanar Karbon Kesme LEDi lem t r se im d mesi ile karbon kesme modu se ildi inde yanar Ak m G stergesi Makine kaynak yaparken kaynak ak m n onun d nda ayarlanan kaynak ak m n g s...

Страница 37: ...RD 500 E Kullan m Bilgileri G LEDi A ma Kapama anahtar ile makine al t r ld nda yanar Faz Ar za LEDi Fazlardan birinde sorun oldu unda yanar Termal LEDi Makine a r s nd nda yanar Uzaktan Kumanda LEDi...

Страница 38: ...lir ARC FORCE d mesini 9 saat y n nde evirmek yap may azalt r Kayna a ba lay n Kaynak ak m ile kaynak gerilimini g stergelerden 6 ve 7 takip edebilirsiniz lem t r se im d mesi ile 11 karbon modunu se...

Страница 39: ...lar na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z 4 1 Bak m 3AydaBir Civata somun gibi birle tirici par alar temizleyiniz...

Страница 40: ...r ge ti in de kullan ma devam edebilirsiniz Sigortay de i tirin 1A Gecikmeli Sigortay de i tirin 1A Gecikmeli Fana ba lanan faz T kontrol edin Fazlardan R S T bir veya bir ka nda sorun var Sigorta F1...

Страница 41: ...ecikmeli 1A Kaporta SolYan Kapak Sac Potans D mesi B y k PlastikTekerlek 300x50x20 Cam SigortaYuvas 20x5mm ElektronikKart E103A Pako alter Primer Sekonder Bobin Hall Effect Sensor 500A Kaporta st Kapa...

Страница 42: ...TR 42 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 500 E EK 2 DEVRE EMASI Ek 2 Devre emas...

Страница 43: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Страница 44: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 12 02 2020 UM_RDE500_112015_022020_...

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