background image

EN

www.magmaweld.com

4

USER MANUAL | KULLANIM KILAVUZU

ID 300 M/MW - ID 400 M/MW - ID 500 M/MW

Safety Precautions

SAFETY PRECAUTIONS

  Be Sure To Follow All Safety Rules In This Manual!

   Make certain that the installation procedures comply with national electrical standards and   

   other relevant regulations, and ensure that the machine is installed by authorized persons.

•  Safety symbols found in the manual are used to identify potential hazards.
•  When any one of the safety symbols are seen in this manual, it must be understood that there is a risk
  of injury and the following instructions should be read carefully to avoid potential hazards.
•   The possessor of the machine is responsible for preventing unauthorized persons from accessing the
 equipment.
•   Persons using the machine must be experienced or fully trained in welding; they have to read the    
  user manual before operation and follow the safety instructions.

•   Read the user manual, the label on the machine and the safety instructions carefully.
•   Make sure that the warning labels on the machine are in good condition. Replace missing and  

 

  damaged labels.
•   Learn how to operate the machine, how to make the checks in a correct manner.
•   Use your machine in suitable working environments.
•   Improper changes made in your machine will negatively affect the safe operation and its longevity.
•   The manufacturer is not responsible for the consequences resulting from the operation of the device
  beyond the specified conditions.

•   Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and wor
  king aprons.
•   Do not touch the electrode with the bare hand.
•   Never touch parts that carry electricity.
•   Never touch the electrode if you are in contact with the electrode attached to the work surface, floor   
  or another machine.
•   By isolating yourself from the work surface and the floor, you can protect yourself from possible  

 

  electric shocks. Use a non-flammable, electrically insulating, dry and undamaged insulation material  
  that is large enough to cut off the operator’s contact with the work surface.
•   Do not connect more than one electrode to the electrode holder. Keep the machine turned off when   
  not in use.
•   Before repairing the machine, remove all power connections and/or connector plugs or turn off the
 machine.
•   Be careful when using a long mains cable.
•   Check all cables frequently for possible damage. If a damaged or an uninsulated cable is detected,    
  repair or replace it immediately.
•   Make sure that the grounding of the power line is properly connected.

ATTENTION

Indicates a potentially hazardous situation that could cause injury or damage. In case if no precaution is
taken, it may cause injuries or material losses / damages.

IMPORTANT

Specifies notifications and alerts on how to operate the machine.

DANGER

Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.

Explanation Of Safety

Information

Comprehending Safety

Precautions

Electric Shocks

May Kill

Definition Of Safety

Symbols

Содержание ID 300 MW

Страница 1: ...USER MANUAL KULLANIM KILAVUZU ID300M MW ID400M MW ID500M MW MIG MAGWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 MIG MAG KAYNAK MAK NES EN TR...

Страница 2: ...Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T mhaklar sakl d r MagmaMekatronikMakineSanayiveTicaret A ninyaz l izniolmaks z nbud k man ntamam n nyadabirb l m n nkopyalanmas yasakt r MagmaMekatronik nc...

Страница 3: ...AGE OPERATION User Interface MIG Cycle Menu Structure ConnectionTo Mains Selection and Replacement ofWire Feed Rollers PlacingTheWire Basket AndWire Feeding Process Adjustment Of Gas Flow MAINTENANCE...

Страница 4: ...the operation of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with...

Страница 5: ...the entire workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium z...

Страница 6: ...ntry in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death...

Страница 7: ...s where electrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and...

Страница 8: ...shielded cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance mus...

Страница 9: ...t or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical impl...

Страница 10: ...and the wire feeder is 2 wheel drive Thanks to Normal Easy Smart options of users can easy use this machine It there is not any changing on parameters 1 2 3 4 during 20sec The screen will change to ma...

Страница 11: ...Adjustment Knob Welding Set Current 3 SetVoltage WeldingVoltage Screen 4 Voltage Adjustment Knob 5 On Off Switch 6 Torch Cable Connection 7 Earth Clamp Cable 8 Bag Pole Connection 9 Data Socket 10 Bag...

Страница 12: ...Knob Welding Set Current 3 SetVoltage WeldingVoltage Screen 4 Voltage Adjustment Knob 5 On Off Switch 6 Torch Cable Connection 7 Earth Clamp Cable 8 Bag Pole Connection 9 Data Socket 10 Electrode Pol...

Страница 13: ...Speed Welding Current Screen 2 Wire Speed Adjustment Knob Welding Set Current 3 SetVoltage WeldingVoltage Screen 4 Voltage Adjustment Knob 5 On Off Switch 6 Torch Cable Connection 7 Earth Clamp Cable...

Страница 14: ...1 IP21S U2 S1 I1 Three PhaseTransformer Rectifier MIG MAGWelding Direct Current Horizontal Characteristics Mains Input 3 Phase Alternating Current Suitable For Operation At Hazardous Environments Duty...

Страница 15: ...U2 S1 I1 Three PhaseTransformer Rectifier MIG MAGWelding Direct Current Horizontal Characteristics Mains Input 3 Phase Alternating Current Suitable For Operation At Hazardous Environments Duty Cycle O...

Страница 16: ...400 82 33 4 114 32 7 500 48 3 0 8 1 6 47 5 1070x530x1360 50 500 1 21 5 ID 300 M MW ID 400 M MW STANDARD ACCESSORIES ID 500 M MW STANDARD ACCESSORIES OPTIONAL ACCESSORIES Electrode Holder and Cable 35m...

Страница 17: ...tlet on the back of the machine is for the CO heater NEVER connect a device other than a CO heater to the CO socket Installation Information 2 1DeliveryControl Symbolsandtheirmeaningsonthedevice 2 2In...

Страница 18: ...cylinder valve 21 few times in order to blow out any possible dirt or particles If CO2 is going to be used firstly connect the CO2 heater 26 and then connect the gas pressure regulator 19 to the gas...

Страница 19: ...elected Mode welding set current adjustment will be done with the help of the adjustment knob The current will be adjusted by turning the adjustment knob to the right and left Depending on the selecte...

Страница 20: ...settings Pressing any of the arrow directions once will toggle between the parameters lines on the page If down key is pres sed down direction will be progressed and if up key is pressed up direction...

Страница 21: ...EN www magmaweld com 21 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW Usage Operation 3 2MIGCycle 3 3MenuStructure...

Страница 22: ...EN www magmaweld com 22 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW Usage Operation...

Страница 23: ...ise and seeing the mains lamp is illuminated 3 5SelectionandReplacementofWireFeedRollers Open the cover of the wire feed section You will see the 4 roller wire feed system Use wire feed rollers suitab...

Страница 24: ...re reel turns freely press and release the trigger several times to check for any loosening of the winding If loosening and or rewinding is observed tighten the wire transport system screw 50 a little...

Страница 25: ...s small for the wire used Wire form is distorted E The conduit length of the roller is big for the wire used The wire cannot be transmitted to the welding area Figure 12 Pressure Setting and Roller Se...

Страница 26: ...eplace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation The supplies on the optionalTIG torch must be cleaned regular...

Страница 27: ...rs is too Check the power supply fuses mains cable and plug Set the correct pressure wheel setting The mains connections are not correct Wire feed rollers were not chosen to fit the wire diameter Chec...

Страница 28: ...sh this button but the gas ventile does not work You can use this function for inserting wire to the torch 2 Free Gas Button Gas is fed as long as you push this button but the wire feeder does not wor...

Страница 29: ...magmaweld com 29 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Страница 30: ...magmaweld com 30 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Страница 31: ...magmaweld com 31 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Страница 32: ...magmaweld com 32 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Страница 33: ...magmaweld com 33 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 2 ID 300 M MW ID 400 M MW ID 500 M MW SPARE PARTS LIST Annex 2 ID 300 M MW ID 400 M MW ID 500 M MW Spare Parts...

Страница 34: ...EN www magmaweld com 34 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 3 ID 300 M MW ELECTRICAL DIAGRAM Annex 3 ID 300 M MW Electrical Diagram...

Страница 35: ...EN www magmaweld com 35 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 4 ID 400 M MW ELECTRICAL DIAGRAM Annex 4 ID 400 M MW Electrical Diagram...

Страница 36: ...EN www magmaweld com 36 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 5 ID 500 M MW ELECTRICAL DIAGRAM Annex 5 ID 500 M MW Electrical Diagram...

Страница 37: ...weld com 37 USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW ANNEX 6 ID 300 MW ID 400 MW ID 500 MWWATER UNIT ELECTRICAL DIAGRAM Annex 6 ID 300 MW ID 400 MW ID 500 MWWater Unit Electri...

Страница 38: ......

Страница 39: ...ak Pensesini Par as na Ba lama GazT p n Ba lama KULLANIM B LG LER Kullan c Aray z MIG E risi Men Yap s ebekeye Ba lama Tel S rme Makaras n n Se imi ve De i imi Tel SepetiniYerle tirme veTeli S rme Gaz...

Страница 40: ...dan do an sonu lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Ele...

Страница 41: ...emek i in uygun bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olara...

Страница 42: ...a l mlere neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n v...

Страница 43: ...ektriksel g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa...

Страница 44: ...Ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapakla...

Страница 45: ...nak g nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al n...

Страница 46: ...ti 14 Is t c Priz Soketi 15 ebeke Kablosu ID 300 M MW ID 400 M MW ID 500 M MW fazl voltaj kontroll MIG MAG kaynak makineleridir Uygun kaynak teli ve koruyucu gaz kullan ld nda bu makinelerle her t r m...

Страница 47: ...Ayar D mesi 3 SetVoltaj KaynakVoltaj G stergesi 4 Voltaj Ayar D mesi 5 A ma Kapama Anahtar 6 Tor Ba lant s 7 Toprak Pensesi Ba lant s 8 anta Kutup Ba lant s 9 Data Soketi 10 anta S cak Su Giri 11 ant...

Страница 48: ...mesi 3 SetVoltaj KaynakVoltaj G stergesi 4 Voltaj Ayar D mesi 5 A ma Kapama Anahtar 6 Tor Ba lant s 7 Toprak Pensesi Ba lant s 8 anta Kutup Ba lant s 9 Data Soketi 10 Elektrod Kutup Ba lant s 11 anta...

Страница 49: ...m G stergesi 2 Tel H z Kaynak Set Ak m Ayar D mesi 3 SetVoltaj KaynakVoltaj G stergesi 4 Voltaj Ayar D mesi 5 A ma Kapama Anahtar 6 Tor Ba lant s 7 Toprak Pensesi Ba lant s 8 anta Kutup Ba lant s 9 Da...

Страница 50: ...ma evrimi X Bo ta al ma Gerilimi U0 Anma Kaynak Ak m I2 ebeke Gerilimi ve Frekans U1 Koruma S n f IP21S Anma Kaynak Gerilimi U2 ebekeden ekilen G S1 ebekeden ekilen Anma Ak m I1 Fazl Transformat r Do...

Страница 51: ...mi X Bo ta al ma Gerilimi U0 Anma Kaynak Ak m I2 ebeke Gerilimi ve Frekans U1 Koruma S n f IP21S Anma Kaynak Gerilimi U2 ebekeden ekilen G S1 ebekeden ekilen Anma Ak m I1 Fazl Transformat r Do rultucu...

Страница 52: ...1 5 ID 500 M MW 400 82 33 4 114 32 7 500 48 3 0 8 1 6 47 5 1070x530x1360 50 500 1 21 5 ID 300 M MW ID 400 M MW STANDART AKSESUARLAR ID 500 M MW STANDART AKSESUARLAR OPS YONEL AKSESUARLAR Topraklama Pe...

Страница 53: ...rne in makinenin kendisi gaz t p zincir rulman zerinden ge mesine izin vermeyin Gaz t p makinenin zerine yerle tirildi inde derhal zinciri ba layarak gaz t p n sabitleyin E er gaz t p n makinenin zer...

Страница 54: ...pislikler d ar at lacakt r E er CO2 s t c kullan lacaksa ncelikle CO2 s t c y 27 gaz t p ne 21 ba lay n Gaz reg lat r n 20 CO2 s t c ya 27 ba lad ktan sonra CO2 s t c n n fi ini 28 prize tak n z E er...

Страница 55: ...ve kaynak ak m n g sterir hata mesaj g sterir Se ilen moda ba l olarak bo ta veya y k an nda kaynak voltaj n g sterir Se ilen moda ba l olarak tel h z ve kaynak set ak m ayar butonu yard m ile yap l r...

Страница 56: ...d n sa lar Ok y nlerinin herhangi birine bir kez bas larak sayfadaki parametreler sat rlar aras nda ge i sa lan r A a y n tu una bas l rsa a a y nde yukar y n tu una bas l rsa yukar y nde ilerleme ola...

Страница 57: ...TR 57 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW 3 2MIGE risi 3 3Men Yap s Kullan m Bilgileri...

Страница 58: ...TR 58 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW Kullan m Bilgileri...

Страница 59: ...sonra a ma kapama anahtar n tekrar kapal konumuna getirerek makineyi kapat n 3 5TelS rmeMakaras n nSe imiveDe i imi Tel s rme b l m n n kapa n a n 4 makaral tel s rme sistemini g receksiniz Kullanaca...

Страница 60: ...leyin teti i bir ka kere bas p b rakarak sar mda herhangi bir gev eme olup olmad n kontrol edin Gev eme ve veya geri sarma g zleniyorsa tel ta ma sisteminin vidas n 50 biraz daha s k n Tel tor ucundan...

Страница 61: ...in makara y zeyinde bozulmalar olu uyor D Makaran n kanal boyu kullan lan tel i in k k Telin eklinde bozulmalar olu uyor E Makaran n kanal boyu kullan lan tel i in b y k Tel kaynak b lgesine sevk edi...

Страница 62: ...r etiketlerini s kmeyiniz Y pranm y rt lm etiketleri yenisi ile de i tiriniz Etiketleri yetkili servisten temin edebilirsiniz Penselerin ve Kablolar n z n kontol n yap n z Par alar n ba lant lar na ve...

Страница 63: ...kinenin elektri e ba l oldu undan emin olunuz ebeke besleme sigortas hatal veya ebeke kablosu hasarl Tel s rme makaralar ndaki bask ok az ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol e...

Страница 64: ...e tel s r l r gaz ventili al maz Bu d meyi teli torca s rmek i in kullanabilirsiniz 2 Serbest Gaz D mesi D meye bas l tutuldu u s rece gaz ak sa lan r tel s rme al maz Bu d meyi gaz de i ikli inden so...

Страница 65: ...5 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Страница 66: ...6 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Страница 67: ...7 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Страница 68: ...8 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Страница 69: ...9 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 2 ID 300 M MW ID 400 M MW ID 500 M MWYEDEK PAR A L STES Ek 2 ID 300 M MW ID 400 M MW ID 500 M MWYedek Par a Lis...

Страница 70: ...TR 70 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 3 ID 300 M MW DEVRE EMASI Ek 3 ID 300 M MW Devre emas...

Страница 71: ...TR 71 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 4 ID 400 M MW DEVRE EMASI Ek 4 ID 400 M MW Devre emas...

Страница 72: ...TR 72 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 5 ID 500 M MW DEVRE EMASI Ek 5 ID 500 M MW Devre emas...

Страница 73: ...R 73 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW ID 400 M MW ID 500 M MW EK 6 ID 300 MW ID 400 MW ID 500 MW SU N TES DEVRE EMASI Ek 6 ID 300 MW ID 400 MW ID 500 MW Su nitesi Devre emas...

Страница 74: ......

Страница 75: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Страница 76: ...4 93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 17 01 2020 UM_IDMMW_072018_012020_...

Отзывы: