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       1-800-MAGLINE (624-5463) 

 

 

 Page 19                                               www.magliner.com

CooLift

®

Troubleshooting - CPA Models

Problem

Possible Causes

Remedy

The pump runs and 

will not shut off.

Circuit continuity

Turn off main power switch.

Check the continuity of the starter solenoid.

Check the continuity of the operator on/off 

switch.

The pump is running 
but the deck is not 
lifting.    

Reservoir

Make sure the reservoir has the correct level of 

fluid.

Make sure the breather cap for the reservoir is 

plugged.

Make sure the manual pump release valve is 

open.

Hydraulic lines

Check for leaks in the hydraulic system; replace 
damaged components.

Deck lifts but then 

gradually lowers 

with and without a 
load.  

Pump release valve

Be sure valve is secured tightly in the pump 

housing using a ¾” or 21mm wrench, be sure 

release valve is in the closed position (turn 

clockwise until snug). 

Hydraulic lines

Check for leaks in the hydraulic system; replace 
damaged components.

The deck lifts OK but 
lowers slowly.    

Hydraulic lines

Does it go down more quickly when opening 
the manual release valve? Check for leaks 
in the hydraulic system; replace damaged 
components.

The deck lifts slower 
than usual.    

Reservoir

Be sure the pump has the correct amount of 

fluid.

(ISO32 Hydraulic fluid).  16 oz. max for a full 

system. Fluid level needs to be 3 ¾” from the 

bottom of the fill plug.

(Fluid available through Magline or most 

automotive retailers).

Hydraulic line

Check the line for and cuts or damage. Replace 

as needed. 

See Part# 55424.

The deck is in the up 
position and will not 
go down.

Linkage System

Check for and remove any foreign matter in the 

linkage system.

Check to be sure the pins or linkage aren’t 

rubbing or binding.

Electrical connections

Check electrical connections for tightness.

Manual pump handle

Use the manual pump handle to lower the deck 
(the manual pump handle is stored inside the 
enclosure).

Содержание CooLift CPA43HTC

Страница 1: ...age 1 www magliner com CooLift Serial _________________________________ Date of Purchase ________________________ Owner s Manual IMPORTANT Read entire manual before operating For CooLift models CPA43H...

Страница 2: ...f other manufacturers returned to the factory or service center freight prepaid by the owner found upon examination by Magline Inc to be defective or the result of improper workmanship by the factory...

Страница 3: ...m CooLift Table of Contents Introduction Safety Instructions 4 Operating Labels 5 General Specifications 6 CooLift Pallets 7 Controls General Operation 8 12 Battery Instructions 13 17 Troubleshooting...

Страница 4: ...utine check of the CooLift should be performed daily that includes but not limited to checking for any leaks in the brake system making sure the containment strap functions correctly making sure the l...

Страница 5: ...1 800 MAGLINE 624 5463 Page 5 www magliner com CooLift Please follow the reminder labels found on your CooLift unit...

Страница 6: ...5 mph REV NOTE When the outside temperature is below 30 F the CooLift should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended periods of time E...

Страница 7: ...in pallet failure Store in upright position in cool dry location Do not drop Do not stand upon Wash with mild soap and water Do not use if damaged Make sure to interlock empty pallets when stacking O...

Страница 8: ...al Switch forward reverse used to set direction for propulsion assist feature G Brake Lever used for slowing and stopping the momentum of the CooLift H Holding Brake Latch used to keep the CooLift fro...

Страница 9: ...1 800 MAGLINE 624 5463 Page 9 www magliner com CooLift J K L...

Страница 10: ...PA48HTC or pallet stops CPA43HTC 3 Press and hold the up switch until the lift deck is fully raised this is noticeable by the sound changed of the running hydraulic pump and the stop of upward motion...

Страница 11: ...allet and toggle the up switch until the lift deck makes contact with the bottom of the pallet but does not lift and engage the holding brake Figure 1 2 If there are no loaded pallets on the truck the...

Страница 12: ...or in the middle position The switch must pushed backward for reverse 3 Slowly pull the throttle lever to begin motion General Propulsion Assist Warnings Do not use propulsion assist when in confined...

Страница 13: ...r Magliner CooLift power supply system Disconnect the batteries by unplugging the main wiring harness at the control board before attempting to replace any electrical components Only use authorized Ma...

Страница 14: ...tension cord must be used use a three conductor No 14 AWG or heavier cord with proper ground in good electrical condition and kept as short as possible Make sure the cord is located such that it will...

Страница 15: ...The light will turn solid when 50 charge is reached and the next light will begin to flash 3 bars 50 75 charged The light will turn solid when 75 charge is reached and the next light will begin to fla...

Страница 16: ...r is being supplied to the charger but not to the batteries The white lights indicate the mode the charger is in either 12V Standard AGM Lithium or repair mode The modes are selectable using buttons 1...

Страница 17: ...the battery Full charge is indicated by scrolling across 10 bars A partially charged battery is indicated by scrolling across two to nine bars When the main power switch is OFF the battery meter will...

Страница 18: ...ter pack charger port Abbreviated information below See pages 15 17 of the Owners Manualfor complete charger information Electrical connections Check electrical connections for tightness including bat...

Страница 19: ...ise until snug Hydraulic lines Check for leaks in the hydraulic system replace damaged components The deck lifts OK but lowers slowly Hydraulic lines Does it go down more quickly when opening the manu...

Страница 20: ...Check for leaks in the hydraulic or brake system replace damaged components Cleanup Wipe up any fluid that may have leaked into the drip pan using shop towels The propulsion assist feature is not oper...

Страница 21: ...sion system to see if they are in place and tensioned properly Remove any debris in the chains or in other parts of the propulsion system Throttle behavior Make sure the throttle is returned fully to...

Страница 22: ...lithium based grease to the lead screws Brush the grease evenly across the threads Turn on the CooLift run deck up and down a few times to distribute grease Lift deck to its fully raised position Tur...

Страница 23: ...a 40 weight or greater oil Moly chain lubricant may be used as a substitute Lift deck to its fully raised position Turn off CooLift Chain should have 1 4 side to side play between sprockets when you p...

Страница 24: ...les Deck lifts and lowers within 3 4 seconds each way Method of Inspection Visual inspection Visual inspection Push cart and let roll Roll cart at walking speed and apply brakes Lock brakes for 10 min...

Страница 25: ...late should be flat and free of damage or excessive wear Plating should not be cracked or damaged Mounting screw should be tight Weekly Deck Deck is in good condition No damage No excessive wear Visua...

Страница 26: ...g is not cracked or damaged Weekly Operator Interface External mounting screws are tight Base plate mounting to frame Enclosure mounting or base plate Handle mounting screws Switch mounting hardware i...

Страница 27: ...ble damage or wear Monthly Brake System Brake discs have minimal rub and warp Spin wheel Wheel should continue to rotate several times before stopping Monthly Suspension Wheels and casters spin freely...

Страница 28: ...ews Guide block cotter pins in rod Manual inspection Components are tight to mounting surfaces Monthly Welds No cracked welds Visual inspection No cracks or damage Monthly Welds Front caster plate Vis...

Страница 29: ...ctrical Control boards Manual Visual inspection No loose components Wiring harness connectors are securely in place Wiring harnesses are not damaged Quarterly Electrical Operation Cycle deck up and do...

Страница 30: ...ge 30 www magliner com CooLift MAGLINE INC Standish Michigan 48658 1 800 MAGLINE 624 5463 www magliner com CooLift is a registered trademark owned by Swift Water Logistics Form B9509 Copyright 2020 20...

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