MAGIDO GROUP X51 Series Скачать руководство пользователя страница 84

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MAINTENANCE AND REPAIRS

REVISIONE: X51-1213 EN

MAGIDO GROUP S.r.l.

Greasing of the bearings

Grease monthly the basket bearings . For the machine with driven basket the is a grease neeple prent on the
support shaft. Use water resistant grease

Spray bar cleaning

Remove monthly the spray tube and clean the internally to remove dirt , scale and solid residues

Filter cleaning

Remove daily the filter and clean it with a jet of water.

Basket brake check

Check monthly the correct working order of the basket brake , only for machine without driven basket.

Intervention that must be carried out by the manufacturer technicians

Listed below the maintenance interventions that require a precise technical competence and that must e
performed by manufacturer qualified technicians.

The user must nit under any circumstances carry out :



intervention on the electrical box;



intervention on the machine mechanical parts;



substitution of electrical components.

For all the regulations and set up not contemplated in this manual consult the
manufacturer or dealer.

Содержание X51 Series

Страница 1: ...Handbok SM DELSTV TT L35 08C L55 08CM L90 08 L102 08...

Страница 2: ...edurer m ste utf ras p r tt s tt Om s inte sker kan tillverkaren inte p ta sig n got som helst ansvar f r eventuell skada p m nniskor djur eller f rem l och som f ljer av att instruktionerna inte f lj...

Страница 3: ...en 17 3 3 Ljudniv 17 4 Transport 17 5 1 Fritt arbetsomr de 20 5 2 Maskinens utseende 21 5 3 Placering 21 5 4 Maskinens fotm tt 21 6 1 F rbereda maskinen f r anv ndning 22 6 2 Tillbeh rsmontering 22 6...

Страница 4: ...g 31 9 4 T mningspump utom f r L35 32 9 5 Drifttidm tare 32 9 6 Veckotimer f r v rmning 32 9 7 Oljeavskiljare ej f r L35 32 9 8 Isolering 33 10 1 F re underh ll 34 10 2 Underh ll 34 10 2 1 Inspektion...

Страница 5: ...a efter det att maskinen levererats F retaget f rbeh ller sig den immateriella r tten till den h r handboken och f rbjuder all slag offentligg rande av delar av eller hela handboken som tryck fotokopi...

Страница 6: ...ndning vervakning och slutligt omh ndertagande av uttj nt maskin I handboken beskrivs den t nkta driftcykeln och maskinens tekniska egenskaper Vidare beskrivs ven hantering av maskinen vid flytt inst...

Страница 7: ...lingen 4 Tillverkaren p tar sig inget som helst ansvar f r s kerhetsproblem pga komponenter som inte uppfyller rekommenderade eller f reskrivna krav i de fall maskinen levererats utan elektriska kontr...

Страница 8: ...en och reng ringsmedel med en temperatur p 60 C vilket ger optimal reng ring tack vare ett munstyckssystem som ger full t ckning av ytan p de komponenter som ska reng ras Trycket i kombination med tem...

Страница 9: ...maskinen anv nds Anv nd skyddsglas gon n r maskinen anv nds Anv nd andningsskydd n r maskinen anv nds b Risker enligt kapitel 5 FLYTTA OCH TRANSPORTERA MASKINEN Skyddsglas gon ska anv ndas n r maskin...

Страница 10: ...90 08 L102 08 2 1 1 Varningsskyltar F ljande varningsskyltar finns p maskinen Handskar m ste anv ndas Varning Elektrisk str m Varning Heta ytor VARNING Varningsskyltarna p maskinen f r inte avl gsnas...

Страница 11: ...huvudbrytare p kopplingssk pet N 1 broms placerad inne i tv ttanken f r att blockera korgen n r locket r ppet N 1 termostat f r vattentemperaturen i kombination med en s kerhetsblockering f r en tempe...

Страница 12: ...ivs r operat ren skyldig att r dg ra med tillverkaren om eventuella risker som den anv ndningen kan leda till Eventuell ombyggnad av maskinen efter leverans m ste f reg s av samr d med tillverkaren om...

Страница 13: ...att alla mekaniska delar skyddas med rostskyddsmedel och att en p se med torkmedel placeras i f rpackningen f r att skydda mot fukt framf r allt vid sj transport 13 N r maskinen transporteras i vagga...

Страница 14: ...t dekret nr 152 99 25 T nk p f ljande innan underh llsarbete eller byte av delar p b rjas St ll huvudbrytaren i l ge OFF Bryt str mf rs rjningen till maskinen 26 Underh ll byte av delar och reparation...

Страница 15: ...60 Total vikt kg 50 60 60 80 avloppsanslutning tum 1 1 1 Vattenv rmare kW 2 3 3 4 Spolpumpens effekt hk 0 75 0 75 0 75 1 Ansluten effekt kW 2 55 3 55 3 55 4 75 Maxstr m A 13 18 7 9 Anslutningssp nnin...

Страница 16: ...v tt L35 08C L55 08CM L90 08 L102 08 Bild 3 1 B M tt L55CM L55CT P L55 mr L55 smr 870 P 770 652 1025 390 810 1630 875 L90 mr L90 smr 1080 P 1030 E D F GB I 400 Volt 720 1175 503 1740 Bild 3 1 B M tt L...

Страница 17: ...get MAGIDO GROUP S r l modellnummer serienummer och CE m rket 3 3 Ljudniv Den maximala ljudniv n har vid m tningar visat sig vara 75 dB A p operat rsplatsen 4 Transport VARNING Skyddsglas gon ska anv...

Страница 18: ...alltruck efter det att maskinen surrats ordentligt p pallen se bild 4 1 S dan tg rd f r endast utf ras av kvalificerad operat r tillsammans med en medhj lpare Vid lyft av maskinen ska lyftstroppar til...

Страница 19: ...lade i s kerhetskrokar Det ligger ansvarig person att se till att ingen person vistas under h ngande last om maskinen ska lyftas med kran Detta g ller ven personal som r engagerad i lyftet F rs kra di...

Страница 20: ...m r l mpliga f r operat ren s att denne inte stressas och kan utf ra sitt arbete p ett s kert s tt Installationsutrymmet ska vara v lventilerat Det f r inte heller f rekomma explosiv gas i utrymmet Te...

Страница 21: ...en beh ver inte f rankras i underlaget Maskinen levereras inst lld f r att detektera nga under tv ttprocessen Operat ren ska anv nda det befintliga detekteringssystemet Om det inte finns n got detekte...

Страница 22: ...at p insidan Montera knoppen p huvudbrytaren p elpanelen enligt instruktionerna bredvid brytaren Om maskinen levereras med fl kt ska denna monteras i sitt h lje 6 3 F rebyggande inspektion Vi rekommen...

Страница 23: ...kopplas in p f ljande s tt ppna luckan p kopplingssk pet med den medlevererade nyckeln Koppla in kabeln fr n eln tet till de lediga plintarna p huvudbrytaren Q I nedanst ende kopplingsschema kan du se...

Страница 24: ...m den roterar t fel h ll skiftar du tv av faserna enligt beskrivning h r ovan 6 5 2 Hydraulanslutningar tillval Om maskinen r f rsedd med automatisk vattenp fyllning ska vattenf rs rjningen anslutas t...

Страница 25: ...rets riktning Detta g ller enbart maskiner utan driven korg Det undre sprinklerr ret ska riktas in beroende p vikten p den komponent som ska reng ras 6 7 Extrakorg f r sm komponenter som levereras med...

Страница 26: ...Placering vid laddning t mning Placering vid drift VARNING Det kr vs endast en operat r f r att anv nda den h r maskinen Ingen annan n operat ren f r vistas vid eller utf ra tg rder p maskinen n r de...

Страница 27: ...gul platta Str mf rs rjningen bryts n r du trycker p n dstoppet N dstoppsknappen terst lls p f ljande s tt Vrid knappen moturs f r att frig ra den mekaniska l sningen Tryck p den bl sp nningsknappen...

Страница 28: ...t tryck p denna knapp f r att starta tv ttcykeln D t nds ven knappbelysningen 4 INDIKATOR L G VATTENNIV gul Denna knapp ska vara till tills vattnets minniv n s 5 N DSTOPPSKNAPP Denna knapps funktion b...

Страница 29: ...rbjudet att under drift avl gsna de skydd och s kerhetsanordningar som finns p maskinen f r att skydda operat ren Endast erfarna operat rer f r anv nda maskinen L mna aldrig arbetande maskin utan til...

Страница 30: ...n Anv nd h gst 3 reng ringsmedel i f rh llande till vattenm ngden Anm anv nd alltid skyddsutrustning enligt beskrivning h r ovan 5 St ll in nskad temperatur p termostaten max 60 C 6 V nta tills vald t...

Страница 31: ...odellerna L55 till L90 Denna drivning startar automatiskt s snart man startar tv ttcykeln 9 2 Fl kt Fl kt beh vs om du har f r avsikt att anv nda maskinen med en temperatur h gre n 60 C Fl kten starta...

Страница 32: ...ljaren vara fr nslagen dvs st i l ge 0 VARNING F lj lokala och nationella regelverk r rande hantering av avfall och v tskerester f r att skydda milj n p b sta s tt 9 5 Drifttidm tare Drifttidm taren...

Страница 33: ...timern bild 9 7 Tryck p oljeavskiljarknappen bild 9 7 9 8 Isolering Om du har f r avsikt att anv nda maskinen med en temperatur h gre n 60 C m ste hela maskinen vara isolerad Observera T nk p f ljand...

Страница 34: ...livsl ngd optimal prestanda och garanterad s kerhet Underh llsschema Kapitel Drift Maskindel Period 10 2 1 Visuell kontroll Maskin Varje vecka Elektriska komponenter Varje vecka 10 2 2 Reng ring Allm...

Страница 35: ...att det inte finns n gra delar som r l sa 10 2 2 Allm n reng ring Kontrollera maskinens skick varje dag s rskilt d munstyckena och de cylindriska filtren Reng r vid behov Avl gsna eventuella avlagrin...

Страница 36: ...maskinen f r absolut inte tappas ut i naturen eller direkt i avloppet Lokala regler om hantering av avfall av den h r typen ska f ljas 10 2 5 Sm rjning av lager Korglagren ska sm rjas varje m nad P m...

Страница 37: ...pp i maskinen f r endast utf ras av tillverkarens tekniker H r nedan anges vilka underh lls tg rder som kr ver speciell teknisk kompetens och d rf r m ste utf ras av tillverkarens kvalificerade teknik...

Страница 38: ...sten r inte j mnt f rdelad F rdela lasten j mnt Sprinklermunstyckena igensatta G r ren munstyckena Pumpen roterar i fel riktning V nd p rotationsriktningen Filtret r smutsigt eller igensatt G r ren fi...

Страница 39: ...ng av de olika material maskinen r byggd av Det r s rskilt viktigt att vidta tg rder till skydd f r h lsa och milj vid omh ndertagande av uttj nt utrustning ven minsta rest av olja och fett p maskinen...

Страница 40: ...at icke metalliskt material ska demonteras och omh ndertas separat Pneumatiska och elektriska komponenter s som magnetventiler tryckvakter transformatorer osv ska om de r i gott skick demonteras f r a...

Страница 41: ...L90 Nr S kerhetsl s FR692 D1 1 FR692 D1 1 FR692 D1 1 Gasst td mpare MG050N 1 MG100N 1 MG150N 2 V rmeelement 1TTL189120 02 1 fas 1 1TTL189970 01 3 fas 1 1TTL189970 02 3 fas 1 1TTL189120 03 1 fas Luckh...

Страница 42: ...L35C Nr L55C Nr L90 Nr Hake PNF2 NIC 1 PNF2 NIC 1 PNF2 NIC 1 ngavlopp F90 15P 1 F90 2P 1 F90 2P 1 Avtappningskran 881034 1 88101 1 88101 1 Krympslang 344 34 344 1 344 1 1 Filter D176H190 1 Bricka 30V0...

Страница 43: ...ritt st l TPS90I rostfritt st l 4 F130 1Z f rzinkat 1 F130 1Z f rzinkat 1 F130 1Z f rzinkat 1 F130 1I rostfritt st l F130 1I rostfritt st l F130 1I rostfritt st l 5 Kn 1 F90 1Z f rzinkat 2 F90 1Z f rz...

Страница 44: ...ger 6203 2RS 6203 2RS 6006 2RS 1 4 35I 1 35I 1 52I 1 5 40I 1 40I 1 55I 1 6 30CE0061 1 30CE0061 1 30CE0017 1 7 Komplett kort bromsad SCC35Z f rzinkad 1 SCC55Z f rzinkad 1 SCC90Z f rzinkad 1 SCC35I rost...

Страница 45: ...1 30EG0023 1 2 MNGF30 1 MNGF30 1 MNGF30 1 3 MFL35 1 MFL55 1 MFL90 1 V xelmotor TILLVAL Pos Beskrivning L35C Nr L55C Nr L90 Nr 1 Axel till driven korg PMPR40 PMPR40 1 2 O ring p spindel CSCX81 CSCX81...

Страница 46: ...E8615 1 CE8615 1 CE8615 1 T mningspump TILLVAL Pos Beskrivning L35C Nr L55C Nr L90 Nr 1 CEA70 5A 1 2 F98 1Z 1 3 Krympslang 344 100 1 4 8810 100 1 Fl kt TILLVAL Pos Beskrivning L35C Nr L55C Nr L90 Nr 1...

Страница 47: ...E 101 ZBV6 1 1 1 3 ZB4BW37 ZBE 101 ZBV6 1 1 1 ZB4BW37 ZBE 101 ZBV6 1 1 1 ZB4BW37 ZBE 101 ZBV6 1 1 1 4 ZB4BV05 ZBV6 1 1 ZB4BV05 ZBV6 1 1 ZB4BV05 ZBV6 1 1 5 XB4BS542 1 XB4BS542 1 XB4BS542 1 6 ZB4BV03 ZB...

Страница 48: ...25 3 140M C2E B63 1 1 1 140M C2E B25 1 12 LG05828 1 LG05828 1 LG05828 1 12a IW1421002 2 A 2 IW1421002 2 A 2 IW1421002 2 A 2 13 LS1 1 LS1 1 LS1 1 14 CL1004 U 1 CL1004 U 1 CL1004 U 1 15 RCP800224VAC RCP...

Страница 49: ...49 Sm delstv tt L35 08C L55 08CM L90 08 L102 08...

Страница 50: ...Box 207 532 23 Skara...

Страница 51: ...NLESS STEEL INDUSTRIAL CLEANING TECHNOLOGY MAGIDO GROUP S r l Via Mario Pagano 69 20090 Trezzano S N MI Italy Tel 39 02 44 53 347 r a Fax 39 02 44 55 618 E mail magido magido com Web site www magido c...

Страница 52: ...CONTENTS NOTE...

Страница 53: ...__________________10 Noise level of the machine ______________________________________________________________10 INTENDED AND NON INTENDED USAGE ______________________________________________11 Counte...

Страница 54: ...________________________________________________________25 Automatic water refilling _______________________________________________________________25 Drain pump_______________________________________...

Страница 55: ...carried out by the manufacturer technicians __________________________29 Trouble shooting______________________________________________________________________30 MACHINE DEMOLITION ___________________...

Страница 56: ...or the distribution by electronic means to persons juridical or fiscal without its approval and registration Reference to the directives CEE and terminology used Indications contained in the following...

Страница 57: ...ed by its engineering design and technical specifications providing instructions for the machine s handling proper and safe installation assembly adjustments and use the manual provides information ta...

Страница 58: ...the sole responsibility of the customer who shall implement such measures in a workmanlike manner and suitable for their use 5 The manufacturer shall be exempt from any possible liability in the even...

Страница 59: ...hood has been opened opened Residual risk To be able to work in conditions of maximum safety In order to avoid the creation of dangerous situations here is a list of the normative that the operator m...

Страница 60: ...machine Safety shoes must be worn during the movement and transport of the machine Safety helmet must be worn during the movement and transport of the machine Residual risk warning labels The followi...

Страница 61: ...ior Cuts off all electrical and pneumatic power L101 L102 L122 2 Tank level control Tank Turns off the resistance and pump L101 L102 L122 3 Safety Switches Machine panel Turns off the pump end the gea...

Страница 62: ...6 The protection devices present on the machine have been predisposed in order to safeguard the operator from injury while carrying out his job During the operation of the machine the protection devi...

Страница 63: ...s and differential switches 21 All the operations to connect the machine to electrical power supply must be performed by experience and qualified technical operators according to the regulations in fo...

Страница 64: ...diariamente el nivel del agua Controllare quotidianamente il livello dell acqua Taglich Wasserstand uberprufen Controler quotidiennement le niveau de l eau Check water level daily and refill ifbelow...

Страница 65: ...of the company MAGIDO GROUP S r l the model of the machine the serial number and the CE mark All other information regarding the CE marking are reported in the CE declaration attached this Manual Noi...

Страница 66: ...manufacturer in order to apply any changes to the machine subsequent to its delivery any risks generated by the changes must be determined and their compatibility must be verified with the safety stan...

Страница 67: ...port and movement of the machine must be carried out by use of a fork lift or a pallet truck after having secured it to a pallet see Pitc This operation must be performed by a qualified operator with...

Страница 68: ...here the lifting operation is being carried out in order to avoid any possible injury to the personnel during the movement of suspended loads During the lifting and movement of the machine no sudden o...

Страница 69: ...of the machine The machine must be installed on a smooth industrial type pavement that permits a uniform closure of the mobile protection door It is not necessary to anchor the machine to the floor Th...

Страница 70: ...L101 e L102 4 Lid 16 Pump 2 solo su L102 e L122 5 Upper spray tube 17 Level probe 6 Gas shock bsorber 18 pump suction 7 Safety interlock 19 tank drain 8 Elettric pannel 20 tank bottom 9 Tank 21 Heatin...

Страница 71: ...INE REVISIONE X51 1213 EN 16 MAGIDO GROUP S r l Floor diagram of the machine DIMENSION L101 L102 L122 A mm 1000 1000 1250 B mm 1000 1000 1250 Upper spray tube Lateral spray tube Exhaust steam Gearmoto...

Страница 72: ...owing the instructions placed besides the main switch If the machine is equipped with fan assemble this in its housing Preventive control and checking Immediately on receiving the machine we advice th...

Страница 73: ...supplied voltage of the user correspond to that on the data plaque on the machine otherwise consult the manufacturer It will a user duty to install protection against short circuit and overload in acc...

Страница 74: ...the solenoid valve of placed on the side of the machine Checks regulation and machine preparation Orientation of lower spray bar Only for machines without the driven basket According to the weight of...

Страница 75: ...LING AND PREPARING THE MACHINE REVISIONE X51 1213 EN 20 MAGIDO GROUP S r l Additional basket for small parts supplied with the machine Following parts are supplied along with the machine Cestello minu...

Страница 76: ...ollowing is a description of the different devices on the electrical panel and operator s work area Devices on the electrical panel casing SIGLA DESCRIZIONE S0 EMERGENCY BUTTON QS1 Door locking switch...

Страница 77: ...n a yellow background S0 situated on the control panel Press the emergency button to cut off the machine s power completely To restore operation after pressing the emergency button proceed as follows...

Страница 78: ...t 5 cm of water 4 Add the wash detergent following the manufacturer instructions If using powder detergent supplied with the machine dissolve it in a separate bucket with cold water before pouring in...

Страница 79: ...sh the START button S4 13 At the end of the wash cycle open the lid if the basket rotation has not stopped yet the brake will automatically stop it 14 Unload the washed parts NOTE always use protectiv...

Страница 80: ...that operate a solenoid valve to be connected up to the water supply A one way valve is mounted on the top of the electrovalve in order to protect the water net of the user Drain pump A drain pump ac...

Страница 81: ...st 1 hour to allow water and oil to separate 2 Position a container under the oil drain tap 3 open the drain tap 4 Set the desired time on the TIMER 5 Push the OIL SKIMMER button Insulation The comple...

Страница 82: ...easing Tubi Monthly Internal cleaning Tubi Monthly Cleaning Filter Daily Cleaning Tank Monthly Safety control Basket Brake Monthly Visual control of the machine o guarantee the reliability of the mach...

Страница 83: ...l daily top up to normal level if necessary Water change Change the water when necessary as follows Place a container underneath the drain tap Open the drain tap located under the machine until it has...

Страница 84: ...f water Basket brake check Check monthly the correct working order of the basket brake only for machine without driven basket Intervention that must be carried out by the manufacturer technicians List...

Страница 85: ...s not rotate Excessive load Decrease the weight Load not uniformly distributed Correct The spray nozzles are clogged Clean Pump rotates in the wrong direction Invert rotation Filter is dirty or obstru...

Страница 86: ...If the materials used for the production process as well as lubricants and condensation water are not disposed of according to the Laws and Regulations in force residual risks may subsist such as 1 En...

Страница 87: ...ordering spare parts list the following the machine model serial number part description code quantity Tab 12 1 Spare parts Figura Description L101 Nr L102 Nr L122 Nr Safety interlock FR692 D1 1 FR69...

Страница 88: ...NIC 1 PNF2 NIC 1 Exhaust steam F90 2P 2 1 F90 2P 2 1 F90 2P 2 1 Drain tap 8810112 1 8810112 1 8810112 1 Hose crimping 344 15 1 344 15 1 344 15 1 Filter FLC250 1 FLC250 1 FLC250 2 Chip tray with gearmo...

Страница 89: ...2 TPP90I INOX TPP90I INOX TPP122I INOX 3 Lower spray tube TPS102Z ZINC 1 TPS102Z ZINC 2 TPS122Z ZINC 2 TPS102I INOX TPS102I INOX TPS122I INOX 4 Tee 1 F130 1Z 1 F130 1Z 2 F130 1Z 2 F130 1I F130 1I F130...

Страница 90: ...al bearing 6205 2RS 1 6205 2RS 1 3 Radial bearing 6006 2RS 1 6006 2RS 1 4 Seeger 52I 1 52I 1 5 Seeger 55I 1 55I 1 6 Pivot 30CE0017 1 30CE0017 1 7 Complete basket brake type SCC102Z 1 SCC102Z 1 SCC102I...

Страница 91: ...2 6005 2RS 2 6005 2RS 2 4 Spindle O Ring 25X35X7AS 2 25X35X7AS 2 25X35X7AS 2 5 Greasing nipple INM8 1 INM8 1 INM8 1 6 Lock ring I52 1 I52 1 I52 1 7 Shaft nut A2 M20x1 DX5115 1 DX5115 1 DX5115 1 8 Sha...

Страница 92: ...d SCP102M 1 SCP102M 1 SCP122M 1 Tab 12 8 Water level control and automatic fill Pos Description L101 Nr L102 Nr L122 Nr 1 Level probe RLCL A 1 RLCL A 1 RLCL A 1 2 Solenoid valve CE8615 1 CE8615 1 CE86...

Страница 93: ...TC10 28 7 1 6 Lips for oil skimmer 30Ads0003 2 30Ads0003 2 30Ads0003 2 7 Catch 30Ads0004 2 30Ads0004 2 30Ads0004 2 8 Tank 20Ads0001 1 20Ads0001 1 20Ads0001 1 9 Disc 30Ads0006 1 1 30Ads0006 1 1 30Ads00...

Страница 94: ...Bradley 140M C2E B25 QF4 Circuit breaker Allen Bradley 140M C2E B25 F7 Fuse carrier Legrand 05828 T1 Transformer Legrand LG642321 23 24 F8 Fuse carrier 24V Legrand 37181 KA1 Rel Gavazzi RCP11003 KA2...

Страница 95: ...13 EN 40 MAGIDO GROUP S r l MS QS1 KT2 S2 QF2 QF3 F7 K1 F8 KA2 KA1 KT1 KM2 T1 QF4 KM4 QU1 KM3 S7 S1 S10 S5 S4 S9 QS1 S8 S0 H4 H2 S3 H3 C01 TENSIONE DIS A POMPA R CESTO SELET SCARICO LIVELLO RISC LIM T...

Страница 96: ...H2 indicating light ZB4BV06 ZBV6 1 ZB4BV06 ZBV6 1 ZB4BV06 ZBV6 1 1 H3 indicating light ZB4BV03 ZBV6 1 ZB4BV03 ZBV6 1 ZB4BV03 ZBV6 1 H4 indicating light ZB4BV05 ZBV6 1 ZB4BV05 ZBV6 1 ZB4BV05 ZBV6 1 S7...

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Содержание X51 Series

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MAGIDO GROUP X51 Series, Руководство по эксплуатации и обслуживанию, Страница: 84 / 96

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