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Page 12 of 20

507389-02

Issue 1733

For  natural  gas  installations,  check  the  burner  rate  by 

observing  the gas meter (making sure that all other gas 

appliances are turned off). The test hand on the meter 

should be timed for at least one revolution. Note the 

number of seconds for one revolution.

BTU/HR 

Input

=

Cubic Feet per 

Revolution

x 3600 x Heating 

Value

# Seconds per 

Revolution

Adjustments – Cooling Section (HWC models)

No adjustments are required or should be attempted 

regarding any of the components of the cooling chassis. 

The  chassis  should  be  checked  to  see  that  none  of  the 

wiring is loose or missing.

Cooling chassis is charged with R410A refrigerant.

Blower

The unit contains a direct-drive, multispeed blower. The 

proper speeds have been preset at the factory for heating 

and cooling. Refer to the wiring diagram or Table 2 for 

recommended heating/cooling speeds for specific models. 

Direct-drive blower motors are permanently lubricated and 

do not require oiling.

Limit Control

A fixed temperature limit control is provided which will shut 

off the gas to the main burners if the unit is overheated for 

any reason. The control must not be adjusted or relocated.

High Altitude Adjustments (U.S. Installations)

Ratings shown on the rating plate are for elevations up to 

2000 feet. For elevations above 2000 feet, ratings should 

be reduced at a rate of 4% for each 1000’ above sea level. 

Refer to the National Fuel Gas Code Z223.1 (latest edition) 

for further explanation.

High Altitude Adjustments (Canadian 

Installations)

High altitude conversions may be made by the 

manufacturer’s  authorized  representative,  in  accordance 

with the requirement of the manufacturer, provincial, or 

territorial authorities having jurisdiction, and in accordance 

with the requirements of CAN/CGA B149.1 or B149.2 

Installation Code. A high altitude conversion kit, available 

from the manufacturer and approved for this purpose, 

must be used.

Installation and Operation in Extremely Cold 

Weather Areas

In areas where extremely cold (below – 20°F) outdoor 

temperatures can be expected, some additional installation 

and operating precautions should be taken. The following 

precautions  are  taken  to  prevent  possible  vent  system 

ice  blockage  that  could  result  in  safety  shutdown  of  the 

burners:

1.  Adjust to the highest achievable temperature rise 

within  the  rise  and  static  pressure  ranges  specified 

on  the  rating  plate.  Depending  on  specific  model,  it 

may be possible to change to a lower heating blower 

speed tap to get a higher temperature rise. This also 

increases comfort.

2. 

Make sure there are no leaks of outside air into the 

return air system.

3.  Keep the outside louver grille as free as possible of 

any ice that may form and obstruct the flue outlet.

Start-Up

For Your Safety Read Before Lighting

If  you  do  not  follow  these  instructions  exactly,  a  fire 

or explosion may result causing property damage, 

personal injury, or loss of life.

 WARNING

This furnace is equipped with a direct ignition control. 

Do not attempt to manually light the burners.

 CAUTION

Priming Condensate Trap

The condensate trap must be primed with water prior to 

start-up to ensure proper condensate drainage. See Figure 

3 or Figure 4 to identify the upper drain hose. Follow these 

steps to prime the trap:

1.  Disconnect the upper drain hose at the collector box.
2.  Rotate the hose from beneath the control board.
3.  Flex the hose so that water can be poured into it. Pour 

5 fl. oz. (100 ml) of water into the trap.

4.  Reconnect the upper drain hose.
5.  Follow the lighting instructions to place the unit into 

operation.

6.  Set the thermostat to initiate a heating demand.

To Light Main Burners

1.  Turn off electrical power to unit.

2.  Turn the thermostat to lowest setting.
3.  Move the gas valve ON/OFF switch to the “ON” 

position (see Figure 9).

4.  Turn on electrical power to the unit.

Содержание HWC9 V-Series

Страница 1: ...in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Do not store combustible materials near the furnace or warm air ducts The m...

Страница 2: ...r portions of the unit may be surrounded by a closet with minimum clearances to combustible material of 0 sides 2 top and 1 front and plenum Adequate clearance must be provided to install gas line uni...

Страница 3: ...tion air requirements during construction The furnace heat exchanger components duct system air filters and evaporator coils must be thoroughly cleaned following final construction clean up All furnac...

Страница 4: ...led in an unconditioned space the condensate drain elbow outside the unit cabinet must have heat tape suitable for PVC pipe installed and the elbow insulated This heat tape and insulation are field su...

Страница 5: ...ate Drain Component Locations Side Exit Figure 4 Furnace Condensate Drain Component Locations Front Exit Condensate Trap Side Panel Upper Drain Hose from Collector Box Lower Drain Hose to drain fittin...

Страница 6: ...art of the appliance The venting system must not be modified or added on to The unit contains a combustion inducer The inducer draws the combustion products out of the heat exchanger and forces them f...

Страница 7: ...must be used Do not use a connector which has previously serviced another gas appliance A manual shutoff valve must be located outside the unit The use of a union located upstream of the controls is...

Страница 8: ...ional Electrical Code ANSI NFPA No 70 latest edition for installations in the U S or the Canadian Electrical Code Part 1 CSA C22 1 latest edition for installations in Canada See rating plate for minim...

Страница 9: ...6 deep Insert the duct into the return opening in the bottom of the unit and flange the duct over the existing flanges around the opening inside the unit Make sure that all sides of the duct are flang...

Страница 10: ...615 47 590 49 565 51 TAP 2 HEAT 208 or 230 780 37 755 38 730 39 710 40 TAP 3 HEAT 208 or 230 900 32 875 33 855 34 835 34 TAP 4 COOL 208 or 230 605 575 545 520 TAP 5 COOL 208 or 230 650 615 585 555 HWC...

Страница 11: ...615 N A 590 N A 565 N A TAP 2 HEAT 208 or 230 780 61 755 63 730 65 710 67 TAP 3 HEAT 208 or 230 900 53 875 54 855 55 835 57 TAP 4 COOL 208 or 230 800 775 755 735 TAP 5 COOL 208 or 230 880 860 835 815...

Страница 12: ...ode A high altitude conversion kit available from the manufacturer and approved for this purpose must be used Installation and Operation in Extremely Cold Weather Areas In areas where extremely cold b...

Страница 13: ...satisfied the burners and combustion blower shut off 7 Circulating air blower will shut off 120 seconds later If the burners should fail to ignite the ignition control will try to ignite the burners...

Страница 14: ...ly Igniter Combustion Inducer Gas Valve Gas Manifold Rollout Switch Burner Manifold Assembly Primary Limit Heat Exchanger Access Panel Cold End Header Box Upper Drain Hose Inducer Elbow Flue Tube Drai...

Страница 15: ...Page 15 of 20 507389 02 Issue 1733 Figure 11 Burner Manifold Assembly Removal Step 7 Mounting Brackets Step 8 Burner Manifold Assembly Step 9 Step 10...

Страница 16: ...m the vest panel 10 Finally pull the assembly from the unit 11 Once the burner assembly is removed the burners can be cleaned using a bottle brush 12 For reassembly follow the above steps in reverse o...

Страница 17: ...urner assembly 3 Remove the orifices by unscrewing them Do not use any pipe thread sealant during reassembly 4 For reassembly follow the above steps in reverse order Combustion Inducer The combustion...

Страница 18: ...Heater 1 Remove the control board mounting bracket as described previously 2 Remove the furnace condensate drain and upper and lower hoses as described previously 3 Disconnect the two lead wires at th...

Страница 19: ...ing chassis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited to Cleaning the air filter Follow direc...

Страница 20: ...GERANT HIGH PRESSURE SWITCH BLUE BLK WHT RED BLACK BLACK BLUE YELLOW OPERATING MODE CIRCUIT HEATING R W COOLING R G Y FAN R G ORG GREEN WHITE WHITE GREEN N G L C BLACK BLUE GREEN BLK WHT COOL HEAT UNU...

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