MachMotion IO6 V4.0 Скачать руководство пользователя страница 8

 

Description of the interface assemblies 

 

1.

 

Charge pump circuit and enable signals

 

When there is no E-stop condition and the Mach3 software based control is running 
properly, Mach3 outputs a steady pulse stream to the IO6 breakout board.    The IO6 
receives this pulse stream and sends an enable signal to every axis mod jack 
connector, on mod jack pin #4. It also enables all outputs of the IO6.    If this pulse 
stream is interrupted, the IO6 will correspondingly disable all outputs from the IO6.   
This safety circuit prevents spurious outputs from the PC from producing unexpected 
results. 
 
The charge pump circuit energizes a relay that provides a pair of bare relay contacts, 
and +5V & +24V enable signal for system integrators to use to implement other safety 
measures. We also provide direct access to the charge pump signal. This phoenix 
terminal is located on the Auxiliary Terminal Block.    (See Figure 2) 
 
The charge pump input can be over-ridden by switching dip switch #4 to the “closed” 
position (See Figure 3). This removes the safety provision of the system thus a machine 
must not be operated with the charge pump disabled.    This provision is only made 
available for the use of the systems integrator’s use in setup or troubleshooting.  

**************WARNING************** 

 

Use of the IO6 in a machine application with the Charge pump 
disabled is forbidden. Computer based controls running the 
Windows operating system may encounter unexpected 
interruptions due to outside influences and computer failures. The 
Charge pump circuit is a safeguard against these occurrences.   
Disabling it can allow for DEATH, INJURY or serious PROPERTY 
DAMAGE. 

 

**************WARNING************** 

 

Figure 3

 

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O

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Figure 2

 

Charge pump output bare 
relay contacts (CP/CP) 

Auxiliary Terminal 

Charge pump pulse stream.    Port# 2 pin 17 

 

 

 

 

 

Charge pump enabled output (+5v) / (+24v) 

Содержание IO6 V4.0

Страница 1: ...MachMotion IO6 V4 0 Breakout Board Manual with Parallel Port Version 4 0 Released 08 01 10 MachMotion 14518 County Road 7240 Newburg MO 65550 www machmotion com...

Страница 2: ...2 This page was intentionally left blank...

Страница 3: ...not attempt to install this board unless you are a properly qualified electrical engineer and system integrator Not every detail of the installation is included here A familiarity with electronic circ...

Страница 4: ...interface 6 3 Spindle Control Overview 7 4 IO6 CW and CCW relay outputs 8 5 I06 analog spindle voltage output 8 6 Configuring the 0 10V analog output 8 7 I06 Inputs for measuring spindle RPM 9 9 Opto...

Страница 5: ...2 14 Very high speed opto isolated inputs 16 15 Relay outputs 17 Relay Output Configuration See page 3 18 Mod Jack Pin outs 20...

Страница 6: ...3 Warning Do not use 115VAC on any part of the breakout board including the relay outputs It could cause serious damage to your board MachMotion IO6 Layout...

Страница 7: ...List 12 Outputs generally used for step and direction for 6 axes If less than six axes are to be controlled some of these 12 outputs can be used for general purpose outputs 10 Inputs 1 input is typic...

Страница 8: ...the charge pump signal This phoenix terminal is located on the Auxiliary Terminal Block See Figure 2 The charge pump input can be over ridden by switching dip switch 4 to the closed position See Figu...

Страница 9: ...See Figure 5 The pin out for each of these six mod jacks is Pin 1 Optional Input pin for limit switch input signals This pin connects to parallel port 1 input pins 11 12 13 and 15 for axis 1 4 respec...

Страница 10: ...outputs for axis 1 6 respectively The Ground terminals for these signals are also marked on the circuit board 3 Spindle Control Overview The IO6 controls the spindle in this way The machine operator m...

Страница 11: ...are rated at 1 amp 115 VAC and 3 amps at 30 VDC These relay contacts can be connected to turn on a power contactor for the spindle motor or for VFD inputs to control direction of rotation The pin out...

Страница 12: ...iously to utilize these noise immune inputs a differential encoder driver or differential encoder must be mounted on the spindle and connected to the cable with the CAT5 mod jack connection for mating...

Страница 13: ...ing and lathe threading To allow RPM measuring with a single ended signal input at the NDX terminal on the Auxiliary Terminal Block leave the three dip switches mentioned above in the open position Di...

Страница 14: ...ons for the inputs are given as examples in this guide The various options are selected by installing a Jumper on one of two pairs of pins for each of the seven inputs The Jumper will connect between...

Страница 15: ...ctions in the guide correspond to terminals labeled 1 11 1 12 etc The example drawings show the lower level of terminals labeled X XXL These terminals are located at the circuit board level and are la...

Страница 16: ...as Jameco Electronics TS12 02P 1 Opto sensor input Omron EE SX872P PNP Sensor sensing 24 volts PNP preferred V Brown 0v Blue Load Black 24V GND X XXL 5 V 330ohm 3 9K GND Jumper 4 7nf XX X Sensor IO6...

Страница 17: ...n EE SX872 NPN Sensor 5V sensing only 4 5V input signal or drive error input 24V GND X XXL 5 V 330ohm 3 9K GND No Jumper 4 7nf XX X IO6 Board GND 5V Signal Input User Input No Jumper V Brown 0v Blue L...

Страница 18: ...nput 5 volt is connected to GND by probe 24V GND X XXL 5 V 330ohm 3 9K GND Jumper 4 7nf XX X IO6 Board Probe Signal 5V GND 12V On Board On Board 5V 24V GND X XXL 5 V 330ohm 3 9K GND Jumper 4 7nf XX X...

Страница 19: ...ve 5 volts DC 12 Estop terminals The two terminals next to the Digitizing Probe input terminals located in front of the Primary Terminal Block are provided so that a hardware Estop connection can be m...

Страница 20: ...imited to 5v signal inputs and the three terminals below the input terminals of the Primary Terminal Block provide the 5V source if needed 15 Relay outputs For noise immunity the IO6 provides a PCB mo...

Страница 21: ...18 Relay Output Configuration See page 3 Warning Do not use 115VAC on any part of the breakout board including the relay outputs It could cause serious damage to your board...

Страница 22: ...Step 17 Output Axis 6 Step 18 25 GND 26 5V DC Parallel Port Pin Direction relative to the PC Function 1 Output 0 10V Spindle Ctrl 2 Output Input R2 Relay 3 Output Input R3 Relay 4 Output Input R4 Rela...

Страница 23: ...le GND Port 1 Pin 6 Port 1 Pin 7 Port 1 Pin 7 Axis 4 Port 1 Pin 15 Port 1 Pin 10 Port 1 Pin 8 Enable GND Port 1 Pin 8 Port 1 Pin 9 Port 1 Pin 9 Axis 5 Port 2 Pin 10 Port 1 Pin 10 Port 1 Pin 14 Enable...

Страница 24: ...21...

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